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Author : TEKNIK ENGINEERING PRACTICE (TEP)
Genre : Science
Summary : This handbook presents an integrated practical reference for the engineering and life-cycle management of industrial pumps and pumping systems. It explains the hydraulic principles governing flow, pressure, head, energy, system resistance, pump performance curves, operating points, efficiency, Net Positive Suction Head, cavitation, suction reliability, minimum-flow requirements, and transient effects. The document also describes centrifugal, positive-displacement, vertical, submersible, metering, slurry, cryogenic, boiler-feed, fire-water, chemical, oil-and-gas, mining, marine, sanitary, and other special-service pumps. Mechanical and package-engineering topics include casing and impeller construction, shafts, wear rings, bearings, lubrication, couplings, alignment, foundations, materials, corrosion, erosion, mechanical seals and seal-support systems, motors, turbines, gearboxes, auxiliary piping, cooling, instrumentation, electrical integration, control philosophy, protection logic, utilities, layout, piping stress, and allowable nozzle loads. Project-execution guidance covers data sheets, specifications, hydraulic and NPSH calculations, technical bid evaluation, vendor-document review, inspection and test plans, factory and site acceptance testing, quality dossiers, preservation, transportation, storage, installation, pre-commissioning, commissioning, and handover. Operational and reliability sections address start-up, shutdown, duty/standby changeover, performance monitoring, troubleshooting, preventive and predictive maintenance, vibration and temperature monitoring, overhaul inspection, failure analysis, root-cause analysis, corrective and preventive action, energy optimization, life-cycle cost, safety, environmental protection, and risk management. Practical templates and checklists are included to support consistent engineering review and field execution. The handbook is intended for use in oil and gas, petrochemical, power-generation, water and wastewater, mining, manufacturing, infrastructure, marine, and related industrial sectors. Its central objective is to help users select, integrate, operate, and maintain pump systems that deliver the required process duty safely, reliably, efficiently, and with appropriate technical documentation. Project-specific data, approved specifications, applicable statutory requirements, current standards, and vendor-certified information remain the governing basis for final engineering decisions.
