Design in Modular Construction

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Author : Mark Lawson
Genre : Technology & Engineering

Summary : Modular construction can dramatically improve efficiency in construction, through factory production of pre-engineered building units and their delivery to the site either as entire buildings or as substantial elements. The required technology and application are developing rapidly, but design is still in its infancy. Good design requires a knowledge of modular production, installation and interface issues and also an understanding of the economics and client-related benefits which influence design decisions. Looking at eight recent projects, along with background information, this guide gives you coverage of: generic types of module and their application vertical loading, stability and robustness dimensional and spacial planning hybrid construction cladding, services and building physics fire safety and thermal and acoustic performance logistical aspects – such as transport, tolerances and safe installation. A valuable guide for professionals and a thorough introduction for advanced students.

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Author : Ryan E. Smith
Genre : Architecture

Summary : "Prefab Architecture . . . is beyond theory, and beyond most of what we think we know about pods, containers, mods, and joints. This book is more than 'Prefabrication 101.' It is the Joy of Cooking writ large for the architecture and construction industries." —From the Foreword by James Timberlake, FAIA THE DEFINITIVE REFERENCE ON PREFAB ARCHITECTURE FOR ARCHITECTS AND CONSTRUCTION PROFESSIONALS Written for architects and related design and construction professionals, Prefab Architecture is a guide to off-site construction, presenting the opportunities and challenges associated with designing and building with components, panels, and modules. It presents the drawbacks of building in situ (on-site) and demonstrates why prefabrication is the smarter choice for better integration of products and processes, more efficient delivery, and realizing more value in project life cycles. In addition, Prefab Architecture provides: A selected history of prefabrication from the Industrial Revolution to current computer numerical control, and a theory of production from integrated processes to lean manufacturing Coverage on the tradeoffs of off-site fabrication including scope, schedule, and cost with the associated principles of labor, risk, and quality Up-to-date products featuring examples of prefabricated structure, enclosure, service, and nterior building systems Documentation on the constraints and execution of manufacturing, factory production, transportation, and assembly Dozens of recent examples of prefab projects by contemporary architects and fabricators including KieranTimberlake, SHoP Architects, Office dA, Michelle Kaufmann, and many others In Prefab Architecture, the fresh approaches toward creating buildings that accurately convey ature and expanded green building methodologies make this book an important voice for adopting change in a construction industry entrenched in traditions of the past.

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Author : Yu Bai
Genre : Technology & Engineering

Summary : On-site construction methods are increasingly viewed as slow, inefficient, and bad for the environment. Modern modular construction on the other hand, using off-site manufacturing and on-site installation, solves inefficiencies in traditional construction methods, allowing buildings to be ready in days rather than months. It promises to transform construction into made-to-measure structural production off-site, as found in advanced manufacturing. However, civil infrastructure construction currently lags behind manufacturing industries that have already embraced advanced automated processes. Advanced Design for Modular Construction presents the latest research and best practice in design for advanced modular building construction. The book describes how three-dimensional structural units can be prefabricated, assembled and finished under factory conditions. The title consists in twelve chapters covering all aspects of modular construction, including lean methodologies and techniques; intermodal transportation of building modules; accelerated responses in road transportation; performance of non-structural, beam-column and column-column connections; transport of building modules; analyses of structural robustness and reliability in modular buildings; fire performance; and composites for modular construction. This book provides state-of-the-art, practical guidance for the design of modern modular construction, allowing the completion of an entire building system offsite, speeding up, optimizing and economizing the production of civil infrastructure using the most advanced automated manufacturing processes. Presents the state-of-the art in the design of advanced modular construction Demonstrates how efficiencies can be gained from using automated manufacturing processes for modular construction Shows how modular construction speeds up, optimizes, and economizes the production of civil infrastructure Envisions the pivoting of on-site construction toward off-site made-to-measure structural production Covers each aspect of modular construction, including manufacturing, transportation, and structural integrity and robustness

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Author : Gerald Staib
Genre : Architecture

Summary : Construction systems reduced to the smallest possible number of identical elements have long been used by architects to build structures as well as dismantle and change them as quickly, efficiently, and economically as possible. Think of the architecture of the nomads, the Crystal Palace designed by the architect John Paxton for the London World’s Fair of 1851, or the modern construction systems of the nineteenth and twentieth centuries in steel, concrete, and wood. Coupled with modern digital planning and production methods, modular precast construction systems that are adaptable for many combinations and capable of being combined with one other will play an increasingly important role in architecture in the future. The volume Components and Systems offers an in-depth and clearly organized presentation of the various types of precast building components – from semifinished products to building with components, open and closed systems, and skeleton and panel construction all the way to spatial cell constructions. The systems are accompanied by detailed drawings and color photographs. Discussions of transporting and assembling the various systems round off the topic and make this book an indispensable practical companion. Seit jeher werden in der Architektur auf möglichst wenige, gleiche Elemente reduzierte Bausysteme verwendet, um möglichst schnell, effizient und ökonomisch ein Bauwerk errichten oder auch abbauen und verändern zu können. Man denke an die Architektur der Nomaden, den Kristallpalast, der 1851 anlässlich der in London stattfindenden Weltausstellung von dem Architekten John Paxton entworfen wurde, oder die modernen Bausysteme des 19. und 20. Jahrhunderts in Stahl, Beton oder Holz. Elementierte, vorgefertigte, für viele Kombinationen anpassungsfähige und untereinander kombinierbare Systeme werden zukünftig, gekoppelt mit modernen digitalen Planungs- und Produktionsmethoden, einen immer wichtigeren Aspekt in der Architektur darstellen. Der neue Band Elemente und Systeme zeigt fundiert und übersichtlich die verschiedenen Arten vorgefertigter Bauteile auf – von Halbfabrikaten über das Bauen mit Komponenten, offenen und geschlossenen Systemen, Skelett- und Paneelbauweisen bis zu Raumzellenkonstruktionen. Ergänzt werden die Systeme durch detaillierte Zeichnungen und Farbfotos. Transport und Montage der verschiedenen Systeme runden das Thema ab und machen dieses Buch in der Praxis unverzichtbar.

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Author : William Hogan-O'Neill
Genre : Architecture

Summary : Prefabricated and Modular Architecture demystifies age-old perceptions surrounding prefabrication and modularization of buildings, offering a fresh approach to design and procurement. Experienced architect, William Hogan-O'Neill, provides a unique insight into why architectural design, manufacturing and assembly processes must coexist in parallel. In order for the architectural profession to have a meaningful existence in the future, it must examine the new opportunities that are emerging through automation and artificial intelligence from within the factory environment, as opposed to the construction site. In addition, the book explores the following topics; core elements defining prefabrication; perceptions and influences; precision, exactness and tolerances; standardization and economies of scale; panelized versus modular buildings as a design solution and, finally, common features, technical considerations and certification.

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Author : David Wallance
Genre : Architecture

Summary : The Future of Modular Architecture presents an unprecedented proposal for mass-customized mid- and high-rise modular housing that can be manufactured and distributed on a global scale. Advocating for the adoption of open-source design based on a new modular standard, the book shows how the construction industry and architectural practice may soon be radically reshaped. By leveraging the existing intermodal freight transport system, global supply chains can be harnessed to realize the long-held promise that housing will be a well-designed and affordable industrial product. We are on the cusp of a transformative change in the way we design and build our cities. Author David Wallance argues that modular architecture is profoundly intertwined with globalization, equitable urbanism, and sustainable development. His book addresses these timely issues through a specific approach grounded in fundamental concepts. Going beyond the individual modular building, Wallance forecasts the emergence of a new type of design, manufacturing, and construction enterprise. Written in an approachable style with illustrated examples, the book is a must read for professionals in architecture and design, city planning, construction, real estate, as well as the general reader with an interest in these topics.

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Author : Michael A. Mullens
Genre : House & Home

Summary : Utilizing modern industrial technology, modular homebuilding offers the promise of building a higher quality home, faster and at a lower cost. Dr. Mullens uses his 20 years of experience in the industry to examine the theory and practice of modular homebuilding, identifying its strengths and weaknesses and introducing a structured engineering design approach for configuring a high performance modular factory. The book integrates three invaluable sources of knowledge: 1) the practices and experience of current modular producers, many of whom are industry pioneers who helped create and develop the industry, 2) emerging best business practices, such as lean production and mass customization, that are transforming the industry, and 3) current scientific research findings that provide additional insight. The goal of this book is to equip stakeholders inside and outside the industry - factory designers, product designers, operating managers, investors, and researchers - so they can design and operate high performance modular factories. This book is directed to several groups: 1) industry professionals that are responsible for owning, designing and operating a modular factory, 2) advanced undergraduate and graduate students that are studying residential construction, construction science, construction management, building technology or industrial engineering and who are enrolled in courses addressing prefabricated homebuilding, and 3) faculty and students that are engaged in academic research involving prefabricated homebuilding. The book is rich in technical detail. Graphs of benchmarking results document production performance across the industry. Individual production processes are described. A conceptual Value Stream Map is developed to show how product can flow between production processes to create the overall production system. Common production layouts are provided with commentary, including material handling and storage options. Numerous photos are used to document layout and equipment choices.