Achieving World Class Manufacturing Through Process Control
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World Class Manufacturing
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Author : Richard J. Schonberger
language : en
Publisher: Simon and Schuster
Release Date : 2008-06-30
World Class Manufacturing written by Richard J. Schonberger and has been published by Simon and Schuster this book supported file pdf, txt, epub, kindle and other format this book has been release on 2008-06-30 with Business & Economics categories.
In his best-selling book Japanese Manufacturing Techniques, Richard J. Schonberger revolutionized American manufacturing theory and, more important, practice. In that breakthrough book, he revealed that Japanese manufacturing excellence was not culturally bound. Offering the first demystified explanation of the simple techniques that fueled Japan's industrial success, he demonstrated how the same methods could be put to work as effectively in U.S. plants. Now, in World Class Manufacturing, Schonberger returns to tell the success stories of nearly 100 American corporations -- including Hewlett-Packard, Harley-Davidson, General Motors, Honeywell, and Uniroyal -- that have adopted the famed just-in-time production and "total quality control" strategies. Based on his firsthand experience as a major consultant to American industry, he examines how they did it -- and illustrates how the same concrete, specific steps used by these top companies can be implemented in any factory today. What's more, Schonberger shows that his bold concepts and reforms apply equally to all industries, whether the product is computers, pasta, or trucks, and to all divisions -- from manufacturing and engineering to accounting and marketing. According to Schonberger, world-class manufacturing depends on blended management -- rather than domination by a separate group of managers -- which marshalls resources for continual rapid improvement. To achieve world-class status, companies must change procedures and concepts, which in turn leads to recasting relations among suppliers, purchasers, producers, and customers. Acknowledging the difficulty inherent in such changes, Schonberger stresses that employee involvement and interaction, both on the shop floor and in the decision-making/problem-solving process, is key. Wary of those who view improvement in terms of modernizing equipment, he points out that making maximum use of people and current machinery is a company's first priority; automation, if necessary, should come much later. World Class Manufacturing also includes Schonberger's 17-point action agenda to guide innovators toward manufacturing excellence, from getting to know the customer to cutting the number of suppliers, reducing error in production, and deciding when and how to automate. Indispensable for all manufacturing innovators who aim to keep ahead of the competition, this inspiring, groundbreaking volume does much more than just recommend or theorize about the new manufacturing approach. Plainly, realistically, and logically, it explains how it's done.
Process Control
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Author : B. Wayne Bequette
language : en
Publisher: Pearson Education
Release Date : 2023-07-24
Process Control written by B. Wayne Bequette and has been published by Pearson Education this book supported file pdf, txt, epub, kindle and other format this book has been release on 2023-07-24 with Technology & Engineering categories.
Master Process Control Hands On, through Updated Practical Examples and MATLAB® Simulations Process Control: Modeling, Design, and Simulation, Second Edition, is a complete introduction to process control and has been fully updated, integrating current software tools to enable professionals and students to master critical techniques hands on through simulations based on modern versions of MATLAB. This revised edition teaches the field's most important techniques, behaviors, and control problems with even more practical examples and exercises. Wide-ranging enhancements include safety considerations, an expanded discussion of digital control, additional process examples, and updates throughout for newer versions of MATLAB and SIMULINK. Fundamentals of process control and instrumentation, including objectives, variables, block diagrams, and process flowsheets Methodologies for developing dynamic models of chemical processes, including compartmental models Dynamic behavior of linear systems: state-space models, transfer function-based models (including conversion to state space), and more Empirical and discrete-time models, including relationships among types of discrete models Feedback control; proportional, integral, and derivative (PID) controllers; and closed-loop stability analysis Frequency response analysis techniques for evaluating the robustness of control systems Improving control loop performance: internal model control (IMC), automatic tuning, gain scheduling, and enhanced disturbance rejection Split-range, selective, and override strategies for switching among inputs or outputs Control loop interactions and multivariable controllers An introduction to model predictive control (MPC), with a new discrete state-space model derivation exercise Bequette walks step by step through developing control instrumentation diagrams for an entire chemical process, reviewing common control strategies for individual unit operations, then discussing strategies for integrated systems. This edition also includes 16 learning modules demonstrating how to use MATLAB and SIMULINK to solve many key control problems, including new modules on process monitoring and safety, as well as a detailed new study of artificial pancreas systems for Type 1 diabetes. Register your book for convenient access to downloads, updates, and/or corrections as they become available. See inside book for details.
Process Control Performance Assessment
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Author : Andrzej Ordys
language : en
Publisher: Springer Science & Business Media
Release Date : 2007-05-19
Process Control Performance Assessment written by Andrzej Ordys and has been published by Springer Science & Business Media this book supported file pdf, txt, epub, kindle and other format this book has been release on 2007-05-19 with Technology & Engineering categories.
This book is a practical guide to the application of control benchmarking to real, complex, industrial processes. The variety of industrial case studies gives the benchmarking ideas presented a robust real-world attitude. The book deals with control engineering principles and economic and management aspects of benchmarking. It shows the reader how to avoid common problems in benchmarking and details the benefits of effective benchmarking.
Six Sigma And Beyond
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Author : D.H. Stamatis
language : en
Publisher: CRC Press
Release Date : 2002-09-25
Six Sigma And Beyond written by D.H. Stamatis and has been published by CRC Press this book supported file pdf, txt, epub, kindle and other format this book has been release on 2002-09-25 with Business & Economics categories.
In this volume of the Six Sigma and Beyond series, quality engineering expert D.H. Stamatis focuses on how Statistical Process Control (SPC) relates to Six Sigma. He emphasizes the "why we do" and "how to do" SPC in many different environments. The book provides readers with an overview of SPC in easy-to-follow, easy-to-understand terms. The author reviews and explains traditional SPC tools and how they relate to Six Sigma and goes on to cover the use of advanced techniques. In addition, he addresses issues that concern service SPC and short run processes, explores the issue of capability for both the short run and the long run, and discusses topics in measurement.
Diagnosis Of Process Nonlinearities And Valve Stiction
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Author : Ali Ahammad Shoukat Choudhury
language : en
Publisher: Springer Science & Business Media
Release Date : 2008-08-20
Diagnosis Of Process Nonlinearities And Valve Stiction written by Ali Ahammad Shoukat Choudhury and has been published by Springer Science & Business Media this book supported file pdf, txt, epub, kindle and other format this book has been release on 2008-08-20 with Technology & Engineering categories.
were published in the series as the contributed volume, Process Control Performance Assessment: From Theory to Implementation with Andrzej Ordys, Damian Uduehi, and Michael Johnson as Editors (ISBN 978-1-84628-623-0, 2007). Along with this good progress in process controller assessment methods, researchers have also been investigating techniques to diagnose what is causing the process or control loop degradation. This requires the use of on-line data to identify faults via new diagnostic indicators of typical process problems. A significant focus of some of this research has been the issue of valve problems; a research direction that has been motivated by some industrial statistics that show up to 40% of control loops having performance degradation attributable to valve problems. Shoukat Choudhury, Sirish Shah, and Nina Thornhill have been very active in this research field for a number of years and have written a coherent and consistent presentation of their many research results as this monograph, Diagnosis of Process Nonlinearities and Valve Stiction. The Advances in Industrial Control series is pleased to welcome this new and substantial contribution to the process diagnostic literature. The reader will find the exploitation of the extensive process data archives created by today’s process computer systems one theme in the monograph. From another viewpoint, the use of higher-order statistics could be considered to provide a continuing link to the earlier methods of the statistical process control paradigm.
Lean For The Process Industries
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Author : Peter L. King
language : en
Publisher: CRC Press
Release Date : 2019-06-05
Lean For The Process Industries written by Peter L. King and has been published by CRC Press this book supported file pdf, txt, epub, kindle and other format this book has been release on 2019-06-05 with Business & Economics categories.
Compared to its widespread implementation across almost all areas of production, Lean improvement efforts lag within the process industries. While many innovators have successfully applied Lean principles to these industries during the past three decades, most of those pioneering efforts were never recorded to guide the improvement efforts of others. Drawing on more than 40 years of application experience at one of the world’s largest chemical and materials manufacturers, coupled with 10 years in private practice, Peter King corrects this void by providing the first comprehensive resource written explicitly for change agents within the process industries. Focusing on areas where the improvement needs of the process industry differ from parts assembly manufacturing, Lean for the Process Industries: Dealing with Complexity, Second Edition: Covers each of the eight wastes commonly described in Lean literature, looking at how they manifest themselves in process operations. Explains how to adapt value stream mapping for process operations. Shows how to identify the root causes of bottlenecks, and how to manage them to optimize flow until they can be eliminated. Provides practical techniques to overcome the barriers which have prevented the application of Cellular Manufacturing to process operations. Discusses the role of business leadership in a Lean strategy, describing both enabling and counter-productive management behaviors Since the publication of the first edition of this book, Peter King has been busy consulting with food, beverage, gasoline additive, and nutraceutical companies -- these new experiences have broadened his perspectives on certain Lean processes and have given him a richer set of examples to discuss in this new edition. While Value Stream Mapping is a very powerful tool to understand flow, bottlenecks, and waste in an operation, the traditional format as presented in many other books does not describe all of the data required to fully understand process flow and its detractors. This new edition highlights the necessary additions with examples of why they are useful. Product wheel scheduling achieves production leveling in a far more comprehensive and effective way than traditional heijunka methods. This edition has a more thorough description of the wheel concept and design steps, and more examples from actual applications.
The Quality Management Sourcebook
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Author : Christine Avery
language : en
Publisher: Routledge
Release Date : 2002-09-11
The Quality Management Sourcebook written by Christine Avery and has been published by Routledge this book supported file pdf, txt, epub, kindle and other format this book has been release on 2002-09-11 with Business & Economics categories.
The concept of Quality Management began in the manufacturing sector, but a growing concern with quality in other areas of the economy has led to its wider application in service industries, government, education, and other not-for-profit agencies. A great quantity of material related to quality management has been produced in recent years, much of it by small presses, professional and trade associations, and consultants. The Quality Management Sourcebook is the first in-depth, international guide to the most useful material and sources of information. The book begins with the origins of quality management, explains how it evolved, examines its current situation, and explores the future. The book is divided into five main sections: * Introduction: General sources for information * Applications of total quality management * Focus on specific aspects of quality management * Quality in the future * Resource materials The Quality Management Sourcebook is an essential reference for everybody involved in either the theory or practice of quality management: in manufacturing, retail, banking, and insurance, the utilities industry, the transportation industry, health, education and other public services. Over 900 citations cover books, journal articles, technical reports, video training materials and software. Each is followed by a descriptive annotation. Resource materials include strategies for locating additional information; training materials; organizations; and consultants. The book concludes with a glossary of quality management terms, a name index, a title index, and a detailed subject index.
Process Automation Handbook
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Author : Jonathan Love
language : en
Publisher: Springer Science & Business Media
Release Date : 2007-12-22
Process Automation Handbook written by Jonathan Love and has been published by Springer Science & Business Media this book supported file pdf, txt, epub, kindle and other format this book has been release on 2007-12-22 with Technology & Engineering categories.
This book distils into a single coherent handbook all the essentials of process automation at a depth sufficient for most practical purposes. The handbook focuses on the knowledge needed to cope with the vast majority of process control and automation situations. In doing so, a number of sensible balances have been carefully struck between breadth and depth, theory and practice, classical and modern, technology and technique, information and understanding. A thorough grounding is provided for every topic. No other book covers the gap between the theory and practice of control systems so comprehensively and at a level suitable for practicing engineers.
Conat 2016 International Congress Of Automotive And Transport Engineering
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Author : Anghel Chiru
language : en
Publisher: Springer
Release Date : 2016-10-31
Conat 2016 International Congress Of Automotive And Transport Engineering written by Anghel Chiru and has been published by Springer this book supported file pdf, txt, epub, kindle and other format this book has been release on 2016-10-31 with Technology & Engineering categories.
The volume will include selected and reviewed papers from CONAT - International Congress of Automotive and Transport Engineering to be held in Brasov, Romania, in October 2016. Authors are experts from research, industry and universities coming from 14 countries worldwide. The papers are covering the latest developments in automotive vehicles and environment, advanced transport systems and road traffic, heavy and special vehicles, new materials, manufacturing technologies and logistics, accident research and analysis and innovative solutions for automotive vehicles. The conference will be organized by SIAR (Society of Automotive Engineers from Romania) in cooperation with FISITA.
Advances In Control
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Author : Paul M. Frank
language : en
Publisher: Springer Science & Business Media
Release Date : 2012-12-06
Advances In Control written by Paul M. Frank and has been published by Springer Science & Business Media this book supported file pdf, txt, epub, kindle and other format this book has been release on 2012-12-06 with Technology & Engineering categories.
Advances in Control contains keynote contributions and tutorial material from the fifth European Control Conference, held in Germany in September 1999. The topics covered are of particular relevance to all academics and practitioners in the field of modern control engineering. These include: - Modern Control Theory - Fault Tolerant Control Systems - Linear Descriptor Systems - Generic Robust Control Design - Verification of Hybrid Systems - New Industrial Perspectives - Nonlinear System Identification - Multi-Modal Telepresence Systems - Advanced Strategies for Process Control - Nonlinear Predictive Control - Logic Controllers of Continuous Plants - Two-dimensional Linear Systems. This important collection of work is introduced by Professor P.M. Frank who has almost forty years of experience in the field of automatic control. State-of-the-art research, expert opinions and future developments in control theory and its industrial applications, combine to make this an essential volume for all those involved in control engineering.