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Hot Metal Production By Smelting Reduction Of Iron Oxide


Hot Metal Production By Smelting Reduction Of Iron Oxide
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Hot Metal Production By Smelting Reduction Of Iron Oxide


Hot Metal Production By Smelting Reduction Of Iron Oxide
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Author : AMIT CHATTERJEE
language : en
Publisher: PHI Learning Pvt. Ltd.
Release Date : 2014-04-03

Hot Metal Production By Smelting Reduction Of Iron Oxide written by AMIT CHATTERJEE and has been published by PHI Learning Pvt. Ltd. this book supported file pdf, txt, epub, kindle and other format this book has been release on 2014-04-03 with Technology & Engineering categories.


This book, in its second edition, continues to offer a comprehensive treatise on smelting reduction of iron oxide—an emerging alternative method of producing hot metal without using coke. This technique is being increasingly used for hot metal production, which has till date, been dominated by the traditional blast furnace method. Shortage of coking coal, high cost of coke and the recent enforcement of stricter environmental regulations have resulted in the advent of smelting reduction as a supplementary method of hot metal production. The book covers the details of this rapidly emerging method that holds particular relevance for countries like India, endowed with relatively large reserves of high grade iron ore but unfortunately, not matched by the availability of coking coal. The book offers an in-depth analysis of the theoretical as well as the practical aspects of smelting reduction. It begins by acquainting the readers with the current worldwide status of ironmaking, followed by the classification of the various smelting reduction processes. It then focuses on explaining the fundamentals of smelting reduction before proceeding with a critical appraisal of the various smelting reduction processes that are currently available. The future of this methodology in India and in the rest of the world is discussed in the concluding chapter. The book contains numerous illustrations to provide a clear understanding of the different processes, equipment and quality parameters relevant to smelting reduction-based ironmaking. The book is intended mainly for undergraduate and postgraduate engineering (particularly metallurgical engineering) students seeking an insight into this emerging ironmaking technology. It would also be of immense interest to researchers and technologists engaged in the subject of smelting reduction of iron oxide. A variety of chapter-end references would enable teachers and students to get acquainted with the extensive knowledge already available in this field. HIGHLIGHTS OF SECOND EDITION • Two new sections on HIsarna process and Circosmelt process have been incorporated. • New figures and tables have been used in some sections to illustrate the concepts with better clarity and give the up-to-date information. • Some references have also been added, making the text suitable for further study.



Sponge Iron Production By Direct Reduction Of Iron Oxide


Sponge Iron Production By Direct Reduction Of Iron Oxide
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Author : AMIT CHATTERJEE
language : en
Publisher: PHI Learning Pvt. Ltd.
Release Date : 2012-09-12

Sponge Iron Production By Direct Reduction Of Iron Oxide written by AMIT CHATTERJEE and has been published by PHI Learning Pvt. Ltd. this book supported file pdf, txt, epub, kindle and other format this book has been release on 2012-09-12 with Technology & Engineering categories.


This book provides a fascinating study of the very important emerging field of direct reduction in which iron ore is ‘directly reduced’ in the solid-state, using either natural gas or non-coking coal, to produce a highly metallised material, referred to as sponge iron (or direct reduced iron). This intermediate product is subsequently melted in electric arc furnaces or induction furnaces (sometimes even in basic oxygen furnaces) to produce liquid steel. Such a process combination enables steel to be produced without using coking coal, which is an expensive input in the normal blast furnace—basic oxygen furnace route of steelmaking adopted in integrated steel plants. The book offers comprehensive coverage and critical assessment of various coal-based and gas-based direct reduction processes. Besides dealing with the application of the theoretical principles involved in the thermodynamics and kinetics of direct reduction, the book also contains some worked-out examples on sponge iron production. The concluding part of this seminal book summarises the present and future scenario of direct reduction, including the use of gas generated from coal in direct reduction processes. The book is primarily intended for the undergraduate and postgraduate students of metallurgical engineering. It is also a must-read for researchers, technologists and process metallurgists engaged in the rapidly developing field of direct reduction of iron oxides, which is of critical importance for India and other developing nations that are beginning to play a major role in global steelmaking.



Smelting Reduction For Iron Making


Smelting Reduction For Iron Making
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Author : A. K. Jouhari
language : en
Publisher: Allied Publishers
Release Date : 2002

Smelting Reduction For Iron Making written by A. K. Jouhari and has been published by Allied Publishers this book supported file pdf, txt, epub, kindle and other format this book has been release on 2002 with Iron categories.




Alternative Routes To Iron Making 2nd Ed


Alternative Routes To Iron Making 2nd Ed
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Author : SARANGI, ARABINDA
language : en
Publisher: PHI Learning Pvt. Ltd.
Release Date : 2016

Alternative Routes To Iron Making 2nd Ed written by SARANGI, ARABINDA and has been published by PHI Learning Pvt. Ltd. this book supported file pdf, txt, epub, kindle and other format this book has been release on 2016 with Technology & Engineering categories.


With a boom in the steel industry all over the world today, the demand of sponge iron has considerably increased as a feed (raw) material to steel making. The increase in the demand of sponge iron is also due to the fact that it is used for replacing coke making required for blast furnace processing. The primary objective of this book is to provide the basis, principles, fundamentals and theory of sponge iron production. This book, earlier titled as Sponge Iron Production in Rotary Kiln, is revised as per the feedback from students, faculty members and professionals. It, now, covers broad spectrum of alternative routes of iron making, therefore, the book is renamed as Alternative Routes to Iron Making. In this revised edition of the book, three new chapters have been added to fulfil the requirement of a textbook for various universities. NEW TO THIS EDITION • New chapters on: o Utilization of Sponge Iron o Environmental Pollution and Control in Sponge Iron Industries o Smelting Reduction Process • Inclusion of principle of fluidisation in fluidised bed processes • Description of Hyl III process with recent development of the process Primarily intended for undergraduate and postgraduate students of metal-lurgical engineering, this book is equally beneficial for researchers, and professionals engaged in DR processes and steel industries.



Alternate Methods Of Ironmaking


Alternate Methods Of Ironmaking
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Author : Sujay Kumar Dutta | Rameshwar Sah
language : en
Publisher: S. Chand Publishing
Release Date :

Alternate Methods Of Ironmaking written by Sujay Kumar Dutta | Rameshwar Sah and has been published by S. Chand Publishing this book supported file pdf, txt, epub, kindle and other format this book has been release on with Technology & Engineering categories.


This book has been prepared primarily for use by Students studying Ferrous Metallurgy (i.e., Iron and Steelmaking) at UG and PG level of Metallurgical and Materials Engineering, Research workers engaged in obtaining fundamental information in this field, and for Process Metallurgists to understand the processes in general and Sponge Iron Producers in particular. •; It also helps the practicing engineers who wish to apply the theoretical knowledge to the process they are operating. •;The book may very well be introduced as a Textbook for Elective subject in Third/Fourth year of UG programme in Metallurgical & Materials Engineering. •;The book consists of nine chapters in two parts; five chapters in Part-I: Direct Reduction Processes and four chapters in Part-II: Smelting Reduction Processes. In Part-I, the Chapter 1 deals with a brief introduction of the sponge iron and classification of the direct reduction processes with their advantages and limitations. Chapter 2 deals with the raw materials involved in direct reduced ironmaking and their characteristics. In Chapter 3, the physico-chemical principles and thermodynamics of reduction are highlighted. The details of different direct reduction (DR) processes are discussed in Chapter 4. The characteristics and uses of DRI as well as its effect on Electric Arc Furnace performance is discussed in Chapter 5.



Metallics For Steelmaking


Metallics For Steelmaking
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Author : Amit Chatterjee
language : en
Publisher: Allied Publishers
Release Date : 2001

Metallics For Steelmaking written by Amit Chatterjee and has been published by Allied Publishers this book supported file pdf, txt, epub, kindle and other format this book has been release on 2001 with Steel categories.




Iron Making And Steelmaking


Iron Making And Steelmaking
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Author : AHINDRA GHOSH
language : en
Publisher: PHI Learning Pvt. Ltd.
Release Date : 2008-02-29

Iron Making And Steelmaking written by AHINDRA GHOSH and has been published by PHI Learning Pvt. Ltd. this book supported file pdf, txt, epub, kindle and other format this book has been release on 2008-02-29 with Technology & Engineering categories.


This authoritative account covers the entire spectrum from iron ore to finished steel. It begins by tracing the history of iron and steel production, right from the earlier days to today’s world of oxygen steelmaking, electric steelmaking, secondary steelmaking and continuous casting. The physicochemical fundamental concepts of chemical equilibrium, activity-composition relationships, and structure-properties of molten metals are introduced before going into details of transport phenomena, i.e. kinetics, mixing and mass transfer in ironmaking and steelmaking pro-cesses. Particular emphasis is laid on the understanding of the fundamental principles of the processes and their application to the optimisation of actual processes. Modern developments in blast furnaces, including modelling and process control are discussed along with an introduction to the alternative methods of ironmaking. In the area of steelmaking, BOF plant practice including pre-treatment of hot metal, metallurgical features of oxygen steelmaking processes, and their control form part of the book. It also covers basic open hearth, electric arc furnace and stainless steelmaking, before discussing the area of casting of liquid steel—ingot casting, continuous casting and near net shape casting. The book concludes with a chapter on the status of the ironmaking and steelmaking in India. In line with the application of theoretical principles, several worked-out examples dealing with fundamental principles as applied to actual plant situations are presented. The book is primarily intended for undergraduate and postgraduate students of metallurgical engineering. It would also be immensely useful to researchers in the area of iron and steel.



Basic Concepts Of Iron And Steel Making


Basic Concepts Of Iron And Steel Making
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Author : Sujay Kumar Dutta
language : en
Publisher: Springer Nature
Release Date : 2020-03-02

Basic Concepts Of Iron And Steel Making written by Sujay Kumar Dutta and has been published by Springer Nature this book supported file pdf, txt, epub, kindle and other format this book has been release on 2020-03-02 with Technology & Engineering categories.


This book presents the fundamentals of iron and steel making, including the physical chemistry, thermodynamics and key concepts, while also discussing associated problems and solutions. It guides the reader through the production process from start to finish, covers the raw materials, and addresses the types of processes and reactions involved in both conventional and alternative methods. Though primarily intended as a textbook for students of metallurgical engineering, the book will also prove a useful reference for professionals and researchers working in this area.



Beyond The Blast Furnace


Beyond The Blast Furnace
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Author : Amit Chatterjee
language : en
Publisher: CRC Press
Release Date : 2017-11-22

Beyond The Blast Furnace written by Amit Chatterjee and has been published by CRC Press this book supported file pdf, txt, epub, kindle and other format this book has been release on 2017-11-22 with Technology & Engineering categories.


This unique book presents an in-depth analysis of all the emerging ironmaking processes, supplementing the conventional blast furnace method. Various processes for producing solid and liquid iron are discussed, including important features such as process outline, techno-economics, and process fundamentals. The present global status of each process is examined, projections for the future are made, and processes are compared. Beyond the Blast Furnace is valuable reading for process developers, because it gives them a complete picture of various process options. Conventional iron- and steelmakers as well as researchers and practitioners working in the area of alternative processes of ironmaking will also benefit from this ready reference. The book is an ideal text for undergraduate and postgraduate students in metallurgy.



Iron Ore Reduction


Iron Ore Reduction
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Author : Raymond Robinson Rogers
language : en
Publisher:
Release Date : 1962

Iron Ore Reduction written by Raymond Robinson Rogers and has been published by this book supported file pdf, txt, epub, kindle and other format this book has been release on 1962 with Technology & Engineering categories.