Integrating Preventive Maintenance Planning And Production Scheduling For Manufacturing Systems
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Integrating Preventive Maintenance Planning And Production Scheduling For Manufacturing Systems
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Author : Navadon Sortrakul
language : en
Publisher:
Release Date : 2003
Integrating Preventive Maintenance Planning And Production Scheduling For Manufacturing Systems written by Navadon Sortrakul and has been published by this book supported file pdf, txt, epub, kindle and other format this book has been release on 2003 with Industrial equipment categories.
Integrated Maintenance Planning In Manufacturing Systems
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Author : Umar M. Al-Turki
language : en
Publisher: Springer Science & Business
Release Date : 2014-04-25
Integrated Maintenance Planning In Manufacturing Systems written by Umar M. Al-Turki and has been published by Springer Science & Business this book supported file pdf, txt, epub, kindle and other format this book has been release on 2014-04-25 with Technology & Engineering categories.
This book introduces the concept of integrated planning for maintenance and production taken into account quality and safety for high global socio-economic impact. It provides insight into the planning process at a global level starting from the business level and ending with the operational level where the plan is implemented and controlled.
Integrating Maintenance Planning And Production Scheduling
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Author : Maliheh Aramon Bajestani
language : en
Publisher:
Release Date : 2014
Integrating Maintenance Planning And Production Scheduling written by Maliheh Aramon Bajestani and has been published by this book supported file pdf, txt, epub, kindle and other format this book has been release on 2014 with categories.
Integrated Models In Production Planning Inventory Quality And Maintenance
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Author : M.A. Rahim
language : en
Publisher: Springer Science & Business Media
Release Date : 2012-12-06
Integrated Models In Production Planning Inventory Quality And Maintenance written by M.A. Rahim and has been published by Springer Science & Business Media this book supported file pdf, txt, epub, kindle and other format this book has been release on 2012-12-06 with Business & Economics categories.
Production planning, inventory management, quality control, and maintenance policy are critical components of the manufacturing system. The effective integration of these four components gives a manufacturing operation the competitive edge in today's global market place. Integrated Models in Production Planning, Inventory, Quality, and Maintenance provides, in one volume, the latest developments in the integration of production, quality, and maintenance models. Prominent researchers, who are actively engaged in these areas, have contributed the topical chapters focused on the most recent issues in the area. In Part I, Ben-Daya and Rahim provide an overview of the literature dealing with integrated models for production, quality, and maintenance. Directions for future research are outlined. Part II contains six chapters (chapters 2 to 6) dealing with integrated models for production and maintenance. Part III deals with integrated production/inventory and quality models in chapters 7-11. Part IV focuses on quality and maintenance integrated models and contains two chapters. Part V deals with warranty, manufacturing, and quality and contains two chapters. Part VI addresses issues related to quality and contains three chapters (chapters 16-18).
Semiconductor Manufacturing Inspired Integrated Scheduling Problems
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Author : Yiwei Cai
language : en
Publisher:
Release Date : 2008
Semiconductor Manufacturing Inspired Integrated Scheduling Problems written by Yiwei Cai and has been published by this book supported file pdf, txt, epub, kindle and other format this book has been release on 2008 with Maintenance categories.
This dissertation is composed of three major parts, each studying a problem related to semiconductor manufacturing. The first part of the dissertation proposes a high-level scheduling model that serves as an intermediate stage between planning and detailed scheduling in the usual planning hierarchy. The high-level scheduling model explicitly controls the WIP over time in the system and provides a more specific guide to detailed scheduling. WIP control is used to balance the WIP (Work In Process) level and to keep the bottleneck station busy to maintain a high throughput rate. A mini-fab simulation model is used to evaluate the benefits of different approaches to implementing such a high-level scheduling model, and to compare different WIP control policies. Extensive numerical studies show that the proposed approaches can achieve much shorter cycle times than the traditional planning-scheduling approach, with only a small increase in inventory and backorder costs. With increasing worldwide competition, high technology product manufacturing companies have to pay great attention to lower their production costs and guarantee high quality at the same time. Advanced process control (APC) is widely used in semiconductor manufacturing to adjust machine parameters so as to achieve satisfactory product quality. The interaction between scheduling and APC motivates the second part of this dissertation. First, a single-machine makespan problem with APC constraints is proved to be NPcomplete. For some special cases, an optimal solution is obtained analytically. In more general cases, the structure of optimal solutions is explored. An efficient heuristic algorithm based on these structural results is proposed and compared to an integer programming approach. Another important issue in manufacturing system is maintenance, which affects cycle time and yield management. Although there is extensive literature regarding maintenance policies, the analysis in most papers is restricted to conventional preventive maintenance (PM) policies, i.e., calendar-based or jobbased PM policies. With the rapid development of new technology, predictive maintenance has become more feasible, and has attracted more and more attention from semiconductor manufacturing companies in recent years. Thus, the third problem considered in this dissertation is predictive maintenance in an M/G/1 queueing environment. One-recipe and two-recipe problems are studied through semi-Markov decision processes (SMDP), and structural properties are obtained. Discounted SMDP problems are solved by linear programming and expected machine availabilities are calculated to evaluate different PM policies. The optimal policy can maintain a high machine availability with low long-run cost. The structures of the optimal PM policies show that it is necessary to consider multiple recipes explicitly in predictive maintenance models.
An Integrated Production And Preventive Maintenance Planning Model For An Ageing And Deteriorating Production Systems With Limited Historical Data
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Author : Richa Chouhan
language : en
Publisher: HCTL Open
Release Date :
An Integrated Production And Preventive Maintenance Planning Model For An Ageing And Deteriorating Production Systems With Limited Historical Data written by Richa Chouhan and has been published by HCTL Open this book supported file pdf, txt, epub, kindle and other format this book has been release on with categories.
HCTL Open Thesis and Dissertation Repository (HCTL Open TDR) is an International, Open-Access, Multi-disciplinary, Online Repository of Thesis, Dissertations, Students and Organizational Reports. HCTL Open TDR is published by HCTL Open Publications Solutions, India. - Get more at: http://tdr.hctl.org/
Planning And Control Of Maintenance Systems
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Author : Salih O. Duffuaa
language : en
Publisher: Springer
Release Date : 2015-07-11
Planning And Control Of Maintenance Systems written by Salih O. Duffuaa and has been published by Springer this book supported file pdf, txt, epub, kindle and other format this book has been release on 2015-07-11 with Technology & Engineering categories.
Analyzing maintenance as an integrated system with objectives, strategies and processes that need to be planned, designed, engineered, and controlled using statistical and optimization techniques, the theme of this book is the strategic holistic system approach for maintenance. This approach enables maintenance decision makers to view maintenance as a provider of a competitive edge not a necessary evil. Encompassing maintenance systems; maintenance strategic and capacity planning, planned and preventive maintenance, work measurements and standards, material (spares) control, maintenance operations and control, planning and scheduling, maintenance quality, training, and others, this book gives readers an understanding of the relevant methodology and how to apply it to real-world problems in industry. Each chapter includes a number exercises and is suitable as a textbook or a reference for a professionals and practitioners whilst being of interest to industrial engineering, mechanical engineering, electrical engineering, and industrial management students. It can also be used as a textbook for short courses on maintenance in industry. This text is the second edition of the book, which has four new chapters added and three chapters are revised substantially to reflect development in maintenance since the publication of the first edition. The new chapters cover reliability centered maintenance, total productive maintenance, e-maintenance and maintenance performance, productivity and continuous improvement.
Production Research
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Author : Daniel Alejandro Rossit
language : en
Publisher: Springer Nature
Release Date : 2021-05-11
Production Research written by Daniel Alejandro Rossit and has been published by Springer Nature this book supported file pdf, txt, epub, kindle and other format this book has been release on 2021-05-11 with Computers categories.
This two-volume set presents selected and revised papers from the 10th International Conference of Production Research - Americas, ICPR-Americas 2020, held in Bahía Blanca, Argentina, in December 2020. Due to the COVID-19 pandemic the conference was held in a fully virtual format. The 41 full papers and 11 short papers were thoroughly reviewed and selected from 275 submissions. They are organized in topical sections on optimization; metaheuristics and algorithms; industry 4.0 and cyber-physical systems; smart city; intelligent systems and decision sciences; simulation; machine learning and big data.
Scheduling In Industry 4 0 And Cloud Manufacturing
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Author : Boris Sokolov
language : en
Publisher: Springer Nature
Release Date : 2020-06-08
Scheduling In Industry 4 0 And Cloud Manufacturing written by Boris Sokolov and has been published by Springer Nature this book supported file pdf, txt, epub, kindle and other format this book has been release on 2020-06-08 with Business & Economics categories.
This book has resulted from the activities of IFAC TC 5.2 “Manufacturing Modelling for Management and Control”. The book offers an introduction and advanced techniques of scheduling applications to cloud manufacturing and Industry 4.0 systems for larger audience. This book uncovers fundamental principles and recent developments in the theory and application of scheduling methodology to cloud manufacturing and Industry 4.0. The purpose of this book is to present recent developments in scheduling in cloud manufacturing and Industry 4.0 and to systemize these developments in new taxonomies and methodological principles to shape this new research domain. This book addresses the needs of both researchers and practitioners to uncover the challenges and opportunities of scheduling techniques’ applications to cloud manufacturing and Industry 4.0. For the first time, it comprehensively conceptualizes scheduling in cloud manufacturing and Industry 4.0 systems as a new research domain. The chapters of the book are written by the leading international experts and utilize methods of operations research, industrial engineering and computer science. Such a multi-disciplinary combination is unique and comprehensively deciphers major problem taxonomies, methodologies, and applications to scheduling in cloud manufacturing and Industry 4.0.
Integration Of Production Maintenance And Quality Modelling And Solution Approaches
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Author : Hossein Beheshti Fakher
language : en
Publisher:
Release Date : 2016
Integration Of Production Maintenance And Quality Modelling And Solution Approaches written by Hossein Beheshti Fakher and has been published by this book supported file pdf, txt, epub, kindle and other format this book has been release on 2016 with categories.
In this thesis, we study the integrated planning of production, maintenance, and quality in multi-product, multi-period imperfect systems. First, we consider a production system composed of one machine and several products in a time-varying context. The machine deteriorates with time and so, the probability of machine failure, or the risk of a shift to an out-of-control state, increases. The defective rate in the shifted state is higher and so, quality related costs will be imposed. When the machine fails, a corrective maintenance or a minimal repair will be initiated to bring the machine in operation without influencing on its conditions or on the deterioration process. Increasing the expected number of machine failures results in a higher downtime and a lower availability rate. On the other hand, realization of the production plans is significantly influenced by the machine availability and reliability. The interactions between maintenance scheduling and production planning are incorporated in the mathematical model. In the first step, the impact of maintenance on the expected quality level is addressed. The maintenance is also imperfect and the machine conditions after maintenance can be anywhere between as-good-as-new and as-bad-as-old situations. Machine conditions are stated by its effective age, and the machine has several maintenance levels with different costs, execution times, and impacts on the system conditions. High level maintenances on the one hand have greater influences on the improvement of the system state and on the other hand, they occupy more the available production time. The optimal determination of such preventive maintenance levels to be performed at each maintenance intrusion is a challenging problem. A profit maximization model is developed, where the sale of conforming and non-conforming products, costs of production, inventory holding, backorder, setup, preventive and corrective maintenance, machine replacement, and the quality cost are addressed in the objective function. Then, a system with multiple machines is taken into account. In this extension, the number of quality inspections is involved in the joint model. The objective function minimizes the total cost which is the sum of maintenance, production and quality costs. In order to reduce the gap between the theory and the application of joint models, and taking into account the complexity of the integrated problems, we have developed an efficient solution method that is based on the combination of genetic algorithms with local search and problem specific methods. The proposed memetic algorithm employs Nelder-Mead algorithm along with an optimization package for exact determination of the values of several decision variables in each chromosome evolution. The method extracts not only the positive knowledge in good solutions, but also the negative knowledge in poor individuals to determine the algorithm transitions. The method is compared in terms of the solution time and quality to several heuristic methods. Keywords : Multi-period production planning, Imperfect preventive maintenance, Inspection, Quality, Integrated model, Metaheuristics.