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Melting Furnace Design In The Glass Industry


Melting Furnace Design In The Glass Industry
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Melting Furnace Design In The Glass Industry


Melting Furnace Design In The Glass Industry
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Author : Alexis George Pincus
language : en
Publisher:
Release Date : 1980

Melting Furnace Design In The Glass Industry written by Alexis George Pincus and has been published by this book supported file pdf, txt, epub, kindle and other format this book has been release on 1980 with categories.




Melting Furnace Design In The Glass Industry


Melting Furnace Design In The Glass Industry
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Author :
language : en
Publisher:
Release Date : 1980

Melting Furnace Design In The Glass Industry written by and has been published by this book supported file pdf, txt, epub, kindle and other format this book has been release on 1980 with categories.




Melting Furnace Operation In The Glass Industry


Melting Furnace Operation In The Glass Industry
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Author : Alexis George Pincus
language : en
Publisher:
Release Date : 1980

Melting Furnace Operation In The Glass Industry written by Alexis George Pincus and has been published by this book supported file pdf, txt, epub, kindle and other format this book has been release on 1980 with categories.




Melting In The Glass Industry


Melting In The Glass Industry
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Author : Books for Industry
language : en
Publisher:
Release Date : 1980

Melting In The Glass Industry written by Books for Industry and has been published by this book supported file pdf, txt, epub, kindle and other format this book has been release on 1980 with categories.




Glass Furnace Combustion And Melting Research Facility


Glass Furnace Combustion And Melting Research Facility
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Author : Michael E. Adams
language : en
Publisher:
Release Date : 2004

Glass Furnace Combustion And Melting Research Facility written by Michael E. Adams and has been published by this book supported file pdf, txt, epub, kindle and other format this book has been release on 2004 with categories.


The need for a Combustion and Melting Research Facility focused on the solution of glass manufacturing problems common to all segments of the glass industry was given high priority in the earliest version of the Glass Industry Technology Roadmap (Eisenhauer et al., 1997). Visteon Glass Systems and, later, PPG Industries proposed to meet this requirement, in partnership with the DOE/OIT Glass Program and Sandia National Laboratories, by designing and building a research furnace equipped with state-of-the-art diagnostics in the DOE Combustion Research Facility located at the Sandia site in Livermore, CA. Input on the configuration and objectives of the facility was sought from the entire industry by a variety of routes: (1) through a survey distributed to industry leaders by GMIC, (2) by conducting an open workshop following the OIT Glass Industry Project Review in September 1999, (3) from discussions with numerous glass engineers, scientists, and executives, and (4) during visits to glass manufacturing plants and research centers. The recommendations from industry were that the melting tank be made large enough to reproduce the essential processes and features of industrial furnaces yet flexible enough to be operated in as many as possible of the configurations found in industry as well as in ways never before attempted in practice. Realization of these objectives, while still providing access to the glass bath and combustion space for optical diagnostics and measurements using conventional probes, was the principal challenge in the development of the tank furnace design. The present report describes a facility having the requirements identified as important by members of the glass industry and equipped to do the work that the industry recommended should be the focus of research. The intent is that the laboratory would be available to U.S. glass manufacturers for collaboration with Sandia scientists and engineers on both precompetitive basic research and the solution of proprietary glass production problems. As a consequence of the substantial increase in scale and scope of the initial furnace concept in response to industry recommendations, constraints on funding of industrial programs by DOE, and reorientation of the Department's priorities, the OIT Glass Program is unable to provide the support for construction of such a facility. However, it is the present investigators' hope that a group of industry partners will emerge to carry the project forward, taking advantage of the detailed furnace design presented in this report. The engineering, including complete construction drawings, bill of materials, and equipment specifications, is complete. The project is ready to begin construction as soon as the quotations are updated. The design of the research melter closely follows the most advanced industrial practice, firing by natural gas with oxygen. The melting area is 13 ft x 6 ft, with a glass depth of 3 ft and an average height in the combustion space of 3 ft. The maximum pull rate is 25 tons/day, ranging from 100% batch to 100% cullet, continuously fed, with variable batch composition, particle size distribution, and raft configuration. The tank is equipped with bubblers to control glass circulation. The furnace can be fired in three modes: (1) using a single large burner mounted on the front wall, (2) by six burners in a staggered/opposed arrangement, three in each breast wall, and (3) by down-fired burners mounted in the crown in any combination with the front wall or breast-wall-mounted burners. Horizontal slots are provided between the tank blocks and tuck stones and between the breast wall and skewback blocks, running the entire length of the furnace on both sides, to permit access to the combustion space and the surface of the glass for optical measurements and sampling probes. Vertical slots in the breast walls provide additional access for measurements and sampling. The furnace and tank are to be fully instrumented with standard measuring equipment, such as flow meters, thermocouples, continuous gas composition analyzers, optical pyrometers, and a video camera. The output from the instruments is to be continuously recorded and simultaneously made available to other researchers via the Internet. A unique aspect of the research facility would be its access to the expertise in optical measurements in flames and high temperature reacting flows residing in the Sandia Combustion Research Facility. Development of new techniques for monitoring and control of glass melting would be a major focus of the work. The lab would be equipped with conventional and laser light sources and detectors for optical measurements of gas temperature, velocity, and gaseous species and, using new techniques to be developed in the Research Facility itself, glass temperature and glass composition.



Melting Furnace Operation In The Glass Industry


Melting Furnace Operation In The Glass Industry
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Author : Alexis G. Pincus
language : en
Publisher: Ashlee Publishing Company
Release Date : 1980

Melting Furnace Operation In The Glass Industry written by Alexis G. Pincus and has been published by Ashlee Publishing Company this book supported file pdf, txt, epub, kindle and other format this book has been release on 1980 with categories.




Combustion Melting In The Glass Industry


Combustion Melting In The Glass Industry
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Author :
language : en
Publisher:
Release Date : 1980

Combustion Melting In The Glass Industry written by and has been published by this book supported file pdf, txt, epub, kindle and other format this book has been release on 1980 with Science categories.




Glass Science Tutorial


Glass Science Tutorial
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Author :
language : en
Publisher:
Release Date : 1995

Glass Science Tutorial written by and has been published by this book supported file pdf, txt, epub, kindle and other format this book has been release on 1995 with categories.


This document serves as a manual for a workshop on commercial glass melting and associated air emission issues. Areas covered include: An overview of the glass industry; Furnace design and construction practices; Melting furnace operation; Energy input methods and controls; Air legislation and regulations; Soda lime emission mechanisms; and, Post furnace emission controls. Supporting papers are also included.



Engineering Aspects Of The Glass Plant


Engineering Aspects Of The Glass Plant
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Author : Howard R. Voorhees
language : en
Publisher:
Release Date : 2013-04

Engineering Aspects Of The Glass Plant written by Howard R. Voorhees and has been published by this book supported file pdf, txt, epub, kindle and other format this book has been release on 2013-04 with categories.




Modeling Of Glass Making Processes For Improved Efficiency


Modeling Of Glass Making Processes For Improved Efficiency
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Author :
language : en
Publisher:
Release Date : 2003

Modeling Of Glass Making Processes For Improved Efficiency written by and has been published by this book supported file pdf, txt, epub, kindle and other format this book has been release on 2003 with categories.


The overall goal of this project was to develop a high-temperature melt properties database with sufficient reliability to allow mathematical modeling of glass melting and forming processes for improved product quality, improved efficiency and lessened environmental impact. It was initiated by the United States glass industry through the NSF Industry/University Center for Glass Research (CGR) at Alfred University [1]. Because of their important commercial value, six different types/families of glass were studied: container, float, fiberglass (E- and wool-types), low-expansion borosilicate, and color TV panel glasses. CGR member companies supplied production-quality glass from all six families upon which we measured, as a function of temperature in the molten state, density, surface tension, viscosity, electrical resistivity, infrared transmittance (to determine high temperature radiative conductivity), non-Newtonian flow behavior, and oxygen partial pres sure. With CGR cost sharing, we also studied gas solubility and diffusivity in each of these glasses. Because knowledge of the compositional dependencies of melt viscosity and electrical resistivity are extremely important for glass melting furnace design and operation, these properties were studied more fully. Composition variations were statistically designed for all six types/families of glass. About 140 different glasses were then melted on a laboratory scale and their viscosity and electrical resistivity measured as a function of temperature. The measurements were completed in February 2003 and are reported on here. The next steps will be (1) to statistically analyze the compositional dependencies of viscosity and electrical resistivity and develop composition-property response surfaces, (2) submit all the data to CGR member companies to evaluate the usefulness in their models, and (3) publish the results in technical journals and most likely in book form.