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Method For Optimizing The Tool And Process Design For Bevel Gear Plunging Processes


Method For Optimizing The Tool And Process Design For Bevel Gear Plunging Processes
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Method For Optimizing The Tool And Process Design For Bevel Gear Plunging Processes


Method For Optimizing The Tool And Process Design For Bevel Gear Plunging Processes
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Author : Julia Mazak
language : en
Publisher: Apprimus Wissenschaftsverlag
Release Date : 2021-06-17

Method For Optimizing The Tool And Process Design For Bevel Gear Plunging Processes written by Julia Mazak and has been published by Apprimus Wissenschaftsverlag this book supported file pdf, txt, epub, kindle and other format this book has been release on 2021-06-17 with Technology & Engineering categories.


For manufacturing bevel gears, a special tool system consisting of cutterhead and removable blades produces multi-flank chips which are of complex, three-dimensional geometry. The objective of this thesis was to optimize the manufacturing process for continuous and discontinuous plunging for bevel gear cutting regarding tool life based on tool angles and process parameters. For this purpose, a wear model was developed that is based on the elastic deformation of the workpiece.



Production At The Leading Edge Of Technology


Production At The Leading Edge Of Technology
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Author : Mathias Liewald
language : en
Publisher: Springer Nature
Release Date : 2023-02-01

Production At The Leading Edge Of Technology written by Mathias Liewald and has been published by Springer Nature this book supported file pdf, txt, epub, kindle and other format this book has been release on 2023-02-01 with Technology & Engineering categories.


The German Academic Association for Production Technology (WGP) annually invites researchers coming from its institutes and from industry to contribute peer reviewed papers in the field of production technology. This congress proceedings provides recent research results and findings on leading-edge manufacturing processes. Main aim of this scientific congress is to push forward existing borders in production and to provide novel solutions of "Production at the Leading Edge of Manufacturing Technology”. Different sessions were held on the topics • Recent Developments in Manufacturing Processes • Advancements in Production Planning • New Approaches in Machine Learning • Aspects of Resilience of Production Processes • Creating Digital Twins for Production



Tool Wear Improvement And Machining Parameter Optimization In Non Generated Face Hobbing Of Bevel Gears


Tool Wear Improvement And Machining Parameter Optimization In Non Generated Face Hobbing Of Bevel Gears
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Author : Mohsen Habibi
language : en
Publisher:
Release Date : 2016

Tool Wear Improvement And Machining Parameter Optimization In Non Generated Face Hobbing Of Bevel Gears written by Mohsen Habibi and has been published by this book supported file pdf, txt, epub, kindle and other format this book has been release on 2016 with categories.


Face-hobbing is the dominant and the most productive machining process for manufacturing bevel and hypoid gears. Bevel gears are one of the most important power transmission components, in automobile to aerospace industries, where the power is transmitted between two non-parallel axes. In current industries, the face-hobbing process confronts two major challenges, the tool wear and trial and error experiments to select machining parameters. In the present work, these two problems are targeted. The tool wear in face-hobbing happens at the tool corners of the cutting blades due to the multi-flank chip formation and large gradient of working rake and relief angles along the cutting edge at the corners. In addition, the cutting fluid absence contributes in the tool wear phenomena. In the present work, a cutting tool design method is proposed in order to improve the tool wear characteristics especially at the tool corners. The rake and relief surfaces of the conventional cutting blades are re-designed in such a way that normal rake and relief angles during the face-hobbing process are kept constant and consequently the gradients of these two angles are minimized, theoretically to zero. Using mathematical tool wear characterization relationship and also FEM simulation, the improvements in tool wear are approved. In addition, in the present thesis, semi-analytical methods are proposed to optimize the face-hobbing process in order to select appropriate machining settings. The optimization problem is constructed in such a way that the machining time is minimized subject to the tool rake wear or cutting force related constraints. In order to predict the tool rake wear (crater wear depth), methods are proposed to calculate un-deformed chip geometry, cutting forces, normal stresses, interface cutting temperature and chip sliding velocity. The un-deformed chip geometry is obtained using two proposed methods numerically and semi-analytically. In the numerical method, the workpiece in-process model is obtained and then the un-deformed chip geometry is approximated using the in-process model. In the semi-analytical method, an un-deformed chip boundary theory is constructed in such a way that the boundary curves of the un-deformed chip are formulated by closed form equations. The obtained un-deformed chip geometry is discretized along the cutting edge of the blades. Each infinitesimal element is considered as a small oblique cut. The differential cutting forces are predicted for each individual element using oblique cutting transformation theory. The total cutting forces are derived by integrating the differential cutting forces along the cutting edge. The proposed methods are applied on case studies of non-generated face-hobbing of gears to show the capability of the methods to find the un-deformed chip geometry, predict cutting forces and finally find the optimum machining parameters in non-generated face-hobbing.



Smart Manufacturing


Smart Manufacturing
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Author : Tan Yen Kheng
language : en
Publisher: BoD – Books on Demand
Release Date : 2021-01-14

Smart Manufacturing written by Tan Yen Kheng and has been published by BoD – Books on Demand this book supported file pdf, txt, epub, kindle and other format this book has been release on 2021-01-14 with Technology & Engineering categories.


Smart manufacturing uses big data, the Internet of things (IoT) and the Internet of Services (IoS), and flexible and dynamic workforces to cope with ever-increasing demand in low-volume, high-mix production. Companies worldwide are already pivoting towards dynamic and reconfigurable production as a smarter way to build and make things. As such, this book discusses the next generation of manufacturing, which will involve the transformational convergence of intelligent machines, powerful computing and analytics, and unprecedented networking of people, products, and services.



Recent Advances In Mechanical Infrastructure


Recent Advances In Mechanical Infrastructure
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Author : Ajit Kumar Parwani
language : en
Publisher: Springer Nature
Release Date : 2022-01-03

Recent Advances In Mechanical Infrastructure written by Ajit Kumar Parwani and has been published by Springer Nature this book supported file pdf, txt, epub, kindle and other format this book has been release on 2022-01-03 with Technology & Engineering categories.


The book presents latest research-based innovations in the field of mechanical infrastructure presented in the International Conference on Recent Advances in Mechanical Infrastructure (ICRAM 2021). The broad research topics presented in this book are recent advances in thermal infrastructure: This includes aerodynamics, renewable energy, computational fluid dynamics, carbon dioxide capture and sequestration, energy and thermo-fluids, fluid dynamics, fuels and combustion, heat and mass transfer, internal combustion engine, and refrigeration and air conditioning. Recent advances in manufacturing infrastructure includes green manufacturing, instrumentation and control, material characterization, manufacturing techniques, rapid prototyping, polymers, and composites. Recent advances in infrastructure planning and design includes applied mechanics, bio-mechanics, computer-aided engineering design, finite element analysis, industrial tribology, machine design, robotics and automation, dynamics and vibration, industrial engineering, and optimization.



Comprehensive Materials Finishing


Comprehensive Materials Finishing
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Author : M.S.J. Hashmi
language : en
Publisher: Elsevier
Release Date : 2016-08-29

Comprehensive Materials Finishing written by M.S.J. Hashmi and has been published by Elsevier this book supported file pdf, txt, epub, kindle and other format this book has been release on 2016-08-29 with Technology & Engineering categories.


Finish Manufacturing Processes are those final stage processing techniques which are deployed to bring a product to readiness for marketing and putting in service. Over recent decades a number of finish manufacturing processes have been newly developed by researchers and technologists. Many of these developments have been reported and illustrated in existing literature in a piecemeal manner or in relation only to specific applications. For the first time, Comprehensive Materials Finishing, Three Volume Set integrates a wide body of this knowledge and understanding into a single, comprehensive work. Containing a mixture of review articles, case studies and research findings resulting from R & D activities in industrial and academic domains, this reference work focuses on how some finish manufacturing processes are advantageous for a broad range of technologies. These include applicability, energy and technological costs as well as practicability of implementation. The work covers a wide range of materials such as ferrous, non-ferrous and polymeric materials. There are three main distinct types of finishing processes: Surface Treatment by which the properties of the material are modified without generally changing the physical dimensions of the surface; Finish Machining Processes by which a small layer of material is removed from the surface by various machining processes to render improved surface characteristics; and Surface Coating Processes by which the surface properties are improved by adding fine layer(s) of materials with superior surface characteristics. Each of these primary finishing processes is presented in its own volume for ease of use, making Comprehensive Materials Finishing an essential reference source for researchers and professionals at all career stages in academia and industry. Provides an interdisciplinary focus, allowing readers to become familiar with the broad range of uses for materials finishing Brings together all known research in materials finishing in a single reference for the first time Includes case studies that illustrate theory and show how it is applied in practice



Advanced Manufacturing Processes Iii


Advanced Manufacturing Processes Iii
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Author : Volodymyr Tonkonogyi
language : en
Publisher: Springer Nature
Release Date : 2021-11-17

Advanced Manufacturing Processes Iii written by Volodymyr Tonkonogyi and has been published by Springer Nature this book supported file pdf, txt, epub, kindle and other format this book has been release on 2021-11-17 with Technology & Engineering categories.


This book offers a timely snapshot of innovative research and developments at the interface between manufacturing, materials and mechanical engineering, and quality assurance. It covers a wide range of manufacturing processes, such as grinding, boring, milling, turning, woodworking, coatings, including additive manufacturing. It focuses on laser, ultrasonic, and combined laser–ultrasonic hardening treatments, and dispersion hardening. It describes tribology and functional analysis of coatings, separation, purification and filtration processes, as well as ecological recirculation and electrohydraulic activation, highlighting the growing role of digital twins, optimization and lifecycle management methods, and quality inspection processes. It also covers cutting-edge heat and mass transfer technologies and energy management methods. Gathering the best papers presented at the 3rd Grabchenko’s International Conference on Advanced Manufacturing Processes (InterPartner-2021), held in Odessa, Ukraine, on September 7–10, 2021, this book offers a timely overview and extensive information on trends and technologies in manufacturing, mechanical, and materials engineering, and quality assurance. It is also intended to facilitate communication and collaboration between different groups working on similar topics and to offer a bridge between academic and industrial researchers.



Bevel Gear


Bevel Gear
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Author : Jan Klingelnberg
language : en
Publisher: Springer
Release Date : 2016-03-25

Bevel Gear written by Jan Klingelnberg and has been published by Springer this book supported file pdf, txt, epub, kindle and other format this book has been release on 2016-03-25 with Technology & Engineering categories.


This is the first book to offer a complete presentation of bevel gears. An expert team of authors highlights the areas of application for these machine elements and presents the geometrical features of bevel gears as well as the various gear cutting processes based on gear cutting theory. The aspect of three-dimensional gearing is assessed in detail in terms of flank design, load capacity and noise behavior. A representation of production processes with the required technologies provides a knowledge base on which sound decisions can be based. The authors offer a thorough introduction to the complex world of bevel gears and present the rapid advances of these machine elements in a detailed, comprehensible manner. This book addresses design engineers in mechanical engineering and vehicle manufacturing, as well as producers of bevel gears and students in mechanical engineering.



Metals Abstracts


Metals Abstracts
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Author :
language : en
Publisher:
Release Date : 1996

Metals Abstracts written by and has been published by this book supported file pdf, txt, epub, kindle and other format this book has been release on 1996 with Metallurgy categories.




Astme Technical Digest


Astme Technical Digest
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Author : American Society of Tool and Manufacturing Engineers
language : en
Publisher:
Release Date : 1990

Astme Technical Digest written by American Society of Tool and Manufacturing Engineers and has been published by this book supported file pdf, txt, epub, kindle and other format this book has been release on 1990 with Industrial engineering categories.