Smooth And Time Optimal Trajectory Generation For High Speed Machine Tools
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Smooth And Time Optimal Trajectory Generation For High Speed Machine Tools
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Author : Michele Mei-Ting Heng
language : en
Publisher:
Release Date : 2008
Smooth And Time Optimal Trajectory Generation For High Speed Machine Tools written by Michele Mei-Ting Heng and has been published by this book supported file pdf, txt, epub, kindle and other format this book has been release on 2008 with categories.
In machining complex dies, molds, aerospace and automotive parts, or biomedical components, it is crucial to minimize the cycle time, which reduces costs, while preserving the quality and tolerance integrity of the part being produced. To meet the demands for high quality finishes and low production costs in machining parts with complex geometry, computer numerical control (CNC) machine tools must be equipped with spline interpolation, feedrate modulation, and feedrate optimization capabilities. This thesis presents the development of novel trajectory generation algorithms for Non Uniform Rational B-Spline (NURBS) toolpaths that can be implemented on new low-cost CNC's, as well as, in conjunction with existing CNC's. In order to minimize feedrate fluctuations during the interpolation of NURBS toolpaths, the concept of the feed correction polynomial is applied. Feedrate fluctuations are reduced from around 40 % for natural interpolation to 0.1 % for interpolation with feed correction. Excessive acceleration and jerk in the axes are also avoided. To generate jerk-limited feed motion profiles for long segmented toolpaths, a generalized framework for feedrate modulation, based on the S-curve function, is presented. Kinematic compatibility conditions are derived to ensure that the position, velocity, and acceleration profiles are continuous and that the jerk is limited in all axes. This framework serves as the foundation for the proposed heuristic feedrate optimization strategy in this thesis. Using analytically derived kinematic compatibility equations and an efficient bisection search algorithm, the command feedrate for each segment is maximized. Feasible solutions must satisfy the optimization constraints on the velocity, control signal (i.e. actuation torque), and jerk in each axis throughout the trajectory. The maximized feedrates are used to generate near-optimal feed profiles that have shorter cycle times, approximately 13-26% faster than the feed profiles obtained using the worst-case curvature approach, which is widely used in industrial CNC interpolators. The effectiveness of the NURBS interpolation, feedrate modulation and feedrate optimization techniques has been verified in 3-axis machining experiments of a biomedical implant.
Time Optimal Trajectory Generation For 5 Axis On The Fly Laser Drilling
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Author : Ammar Alzaydi
language : en
Publisher:
Release Date : 2011
Time Optimal Trajectory Generation For 5 Axis On The Fly Laser Drilling written by Ammar Alzaydi and has been published by this book supported file pdf, txt, epub, kindle and other format this book has been release on 2011 with categories.
On-the-fly laser drilling provides a highly productive method for producing hole clusters (pre-defined groups of holes to be laser drilled) on freeform surfaced parts, such as gas turbine combustion chambers. Although the process is capable of achieving high throughputs, current machine tool controllers are not equipped with appropriate trajectory functions that can take full advantage of the achievable laser drilling speeds. While the problem of contour following has received previous attention in time-optimal trajectory generation literature, on-the-fly laser drilling presents different technological requirements, needing a different kind of trajectory optimization solution, which has not been studied prior to this thesis. The duration between consecutive hole locations, which corresponds to the laser pulsing period, has to be kept constant, ideally throughout the part program. However, the toolpath between the holes is not fixed and can be optimized to enable the shortest possible segment duration. To preserve the dynamic beam positioning accuracy and avoid inducing excessive vibrations on the laser optics, the axis velocity, acceleration, and jerk profiles need to be limited. Furthermore, to ensure that hole elongation does not violate the given part tolerances, the orthogonal component of part velocity relative to the laser beam needs to be capped. All of these requirements have been fulfilled in the trajectory optimization algorithm developed in this thesis. The hole locations are provided as pre-programmed sequences by the Computer Aided Design/Manufacturing software (CAD/CAM). A time-optimized trajectory for each sequence is planned through a series of time-scaling and unconstrained optimization operations, which guarantees a feasible solution. The initial guess for this algorithm is obtained by minimizing the integral square of the fourth time derivative (i.e. 'snap'). The optimized trajectories for each cluster are then joined together or looped onto themselves (for repeated laser shots) using a time-optimized looping/stitching (optimized/smooth toolpath to repeat/loop a cluster or connect/stitch between consecutive clusters) algorithm. This algorithm also minimizes the integral square of jerk in the faster axes. The effectiveness of the overall solution has been demonstrated in simulations and preliminary experimental results for on-the-fly laser drilling of a hole pattern for a gas turbine combustion chamber panel. It is shown that the developed algorithm improves the cycle time for a single pass by at least 6% (from kinematic analysis of the motion duration), and more importantly reduces the integral square of jerk by 56%, which would enable the process speed to be pushed up further.
Intelligent Robotics And Applications
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Author : Huayong Yang
language : en
Publisher: Springer Nature
Release Date : 2023-10-09
Intelligent Robotics And Applications written by Huayong Yang and has been published by Springer Nature this book supported file pdf, txt, epub, kindle and other format this book has been release on 2023-10-09 with Computers categories.
The 9-volume set LNAI 14267-14275 constitutes the proceedings of the 16th International Conference on Intelligent Robotics and Applications, ICIRA 2023, which took place in Hangzhou, China, during July 5–7, 2023. The 413 papers included in these proceedings were carefully reviewed and selected from 630 submissions. They were organized in topical sections as follows: Part I: Human-Centric Technologies for Seamless Human-Robot Collaboration; Multimodal Collaborative Perception and Fusion; Intelligent Robot Perception in Unknown Environments; Vision-Based Human Robot Interaction and Application. Part II: Vision-Based Human Robot Interaction and Application; Reliable AI on Machine Human Reactions; Wearable Sensors and Robots; Wearable Robots for Assistance, Augmentation and Rehabilitation of Human Movements; Perception and Manipulation of Dexterous Hand for Humanoid Robot. Part III: Perception and Manipulation of Dexterous Hand for Humanoid Robot; Medical Imaging for Biomedical Robotics; Advanced Underwater Robot Technologies; Innovative Design and Performance Evaluation of Robot Mechanisms; Evaluation of Wearable Robots for Assistance and Rehabilitation; 3D Printing Soft Robots. Part IV: 3D Printing Soft Robots; Dielectric Elastomer Actuators for Soft Robotics; Human-like Locomotion and Manipulation; Pattern Recognition and Machine Learning for Smart Robots. Part V: Pattern Recognition and Machine Learning for Smart Robots; Robotic Tactile Sensation, Perception, and Applications; Advanced Sensing and Control Technology for Human-Robot Interaction; Knowledge-Based Robot Decision-Making and Manipulation; Design and Control of Legged Robots. Part VI: Design and Control of Legged Robots; Robots in Tunnelling and Underground Space; Robotic Machining of Complex Components; Clinically Oriented Design in Robotic Surgery and Rehabilitation; Visual and Visual-Tactile Perception for Robotics. Part VII: Visual and Visual-Tactile Perception for Robotics; Perception, Interaction, and Control of Wearable Robots; Marine Robotics and Applications; Multi-Robot Systems for Real World Applications; Physical and Neurological Human-Robot Interaction. Part VIII: Physical and Neurological Human-Robot Interaction; Advanced Motion Control Technologies for Mobile Robots; Intelligent Inspection Robotics; Robotics in Sustainable Manufacturing for Carbon Neutrality; Innovative Design and Performance Evaluation of Robot Mechanisms. Part IX: Innovative Design and Performance Evaluation of Robot Mechanisms; Cutting-Edge Research in Robotics.
Machining Dynamics And Parameters Process Optimization
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Author : Gorka Urbicain
language : en
Publisher: MDPI
Release Date : 2021-03-19
Machining Dynamics And Parameters Process Optimization written by Gorka Urbicain and has been published by MDPI this book supported file pdf, txt, epub, kindle and other format this book has been release on 2021-03-19 with Technology & Engineering categories.
As we move further into the 21st century, despite the fact that new technologies have emerged, machining remains the key operation to achieve high productivity and precision for high-added value parts in several sectors, but recent advances in computer applications should close the gap between simulations and industrial practices. This book, “Machining Dynamics and Parameters Process Optimization”, is oriented toward the different strategies and paths when it comes to increasing productivity and reliability in metal removal processes. The topics include the dynamic characterization of machine tools, experimental dampening techniques, and optimization algorithms combined with signal monitoring.
A Real Time And Time Optimal Trajectory Generator For Cartesian Machine Tools
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Author : Sepehr Zarif Mansour
language : en
Publisher:
Release Date : 2015
A Real Time And Time Optimal Trajectory Generator For Cartesian Machine Tools written by Sepehr Zarif Mansour and has been published by this book supported file pdf, txt, epub, kindle and other format this book has been release on 2015 with categories.
Trajectory Planning For Automatic Machines And Robots
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Author : Luigi Biagiotti
language : en
Publisher: Springer Science & Business Media
Release Date : 2008-10-23
Trajectory Planning For Automatic Machines And Robots written by Luigi Biagiotti and has been published by Springer Science & Business Media this book supported file pdf, txt, epub, kindle and other format this book has been release on 2008-10-23 with Technology & Engineering categories.
This book deals with the problems related to planning motion laws and t- jectories for the actuation system of automatic machines, in particular for those based on electric drives, and robots. The problem of planning suitable trajectories is relevant not only for the proper use of these machines, in order to avoid undesired e?ects such as vibrations or even damages on the mech- ical structure, but also in some phases of their design and in the choice and sizing of the actuators. This is particularly true now that the concept of “el- tronic cams” has replaced, in the design of automatic machines, the classical approach based on “mechanical cams”. The choice of a particular trajectory has direct and relevant implications on several aspects of the design and use of an automatic machine, like the dimensioning of the actuators and of the reduction gears, the vibrations and e?orts generated on the machine and on the load, the tracking errors during the motion execution. For these reasons, in order to understand and appreciate the peculiarities of the di?erent techniques available for trajectory planning, besides the ma- ematical aspects of their implementation also a detailed analysis in the time and frequency domains, a comparison of their main properties under di?erent points of view, and general considerations related to their practical use are reported.
Research In Intelligent And Computing In Engineering
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Author : Raghvendra Kumar
language : en
Publisher: Springer Nature
Release Date : 2021-01-04
Research In Intelligent And Computing In Engineering written by Raghvendra Kumar and has been published by Springer Nature this book supported file pdf, txt, epub, kindle and other format this book has been release on 2021-01-04 with Technology & Engineering categories.
This book comprises select peer-reviewed proceedings of the international conference on Research in Intelligent and Computing in Engineering (RICE 2020) held at Thu Dau Mot University, Vietnam. The volume primarily focuses on latest research and advances in various computing models such as centralized, distributed, cluster, grid, and cloud computing. Practical examples and real-life applications of wireless sensor networks, mobile ad hoc networks, and internet of things, data mining and machine learning are also covered in the book. The contents aim to enable researchers and professionals to tackle the rapidly growing needs of network applications and the various complexities associated with them.
Computer Control Of Manufacturing Systems
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Author : Yoram Koren
language : en
Publisher:
Release Date : 1983
Computer Control Of Manufacturing Systems written by Yoram Koren and has been published by this book supported file pdf, txt, epub, kindle and other format this book has been release on 1983 with categories.
Manufacturing Automation
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Author : Yusuf Altintas
language : en
Publisher: Cambridge University Press
Release Date : 2012-01-16
Manufacturing Automation written by Yusuf Altintas and has been published by Cambridge University Press this book supported file pdf, txt, epub, kindle and other format this book has been release on 2012-01-16 with Technology & Engineering categories.
Metal cutting is widely used in producing manufactured products. The technology has advanced considerably along with new materials, computers and sensors. This new edition considers the scientific principles of metal cutting and their practical application to manufacturing problems. It begins with metal cutting mechanics, principles of vibration and experimental modal analysis applied to solving shop floor problems. There is in-depth coverage of chatter vibrations, a problem experienced daily by manufacturing engineers. Programming, design and automation of CNC (computer numerical control) machine tools, NC (numerical control) programming and CAD/CAM technology are discussed. The text also covers the selection of drive actuators, feedback sensors, modelling and control of feed drives, the design of real time trajectory generation and interpolation algorithms and CNC-oriented error analysis in detail. Each chapter includes examples drawn from industry, design projects and homework problems. This is ideal for advanced undergraduate and graduate students and also practising engineers.
Journal Of Scientific And Industrial Research
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Author :
language : en
Publisher:
Release Date : 2010
Journal Of Scientific And Industrial Research written by and has been published by this book supported file pdf, txt, epub, kindle and other format this book has been release on 2010 with Industries categories.