Design And Development Of Metal Forming Processes And Products Aided By Finite Element Simulation


Design And Development Of Metal Forming Processes And Products Aided By Finite Element Simulation
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Design And Development Of Metal Forming Processes And Products Aided By Finite Element Simulation


Design And Development Of Metal Forming Processes And Products Aided By Finite Element Simulation
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Author : Ming Wang Fu
language : en
Publisher: Springer
Release Date : 2016-10-22

Design And Development Of Metal Forming Processes And Products Aided By Finite Element Simulation written by Ming Wang Fu and has been published by Springer this book supported file pdf, txt, epub, kindle and other format this book has been release on 2016-10-22 with Technology & Engineering categories.


This book presents state-of-the-art research on forming processes and formed metal product development aided by the Finite Element Method (FEM). Using extensive and informative illustrations, tables and photographs, it systematically presents real-life case studies and established findings regarding various forming processes and methods aided by FEM simulation, and addresses various issues related to metal formed part design, process determination, die design and die service life analysis and prolongation, as well as product quality assurance and improvement. Metal forming has been widely used in many industries. This traditional manufacturing process, however, has long been linked to many years of apprenticeship and skilled craftsmanship, and its conventional design and development paradigm appeared to involve more know-how and trial-and-error than in-depth scientific calculation, analysis and simulation. The design paradigm for forming processes and metal formed product development thus cannot meet the current demands for short development lead-times, low production costs and high product quality. With the advent of numerical simulation technologies, the design and development of forming processes and metal formed products are carried out with the aid of FEM simulation, allowing all the potential design spaces to be identified and evaluated, and the best design to ultimately be determined and implemented. Such a design and development paradigm aims at ensuring “designing right the first time” and reducing the need for trial-and-error in the workshop. This book provides postgraduates, manufacturing engineers and professionals in this field with an in-depth understanding of the design process and sufficient knowledge to support metal formed part design, forming process determination, tooling design, and product quality assurance and control via FEM simulation. “/p>



Metal Forming And The Finite Element Method


Metal Forming And The Finite Element Method
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Author : the late Shiro Kobayashi
language : en
Publisher: Oxford University Press
Release Date : 1989-03-09

Metal Forming And The Finite Element Method written by the late Shiro Kobayashi and has been published by Oxford University Press this book supported file pdf, txt, epub, kindle and other format this book has been release on 1989-03-09 with Technology & Engineering categories.


The application of computer-aided design and manufacturing techniques is becoming essential in modern metal-forming technology. Thus process modeling for the determination of deformation mechanics has been a major concern in research . In light of these developments, the finite element method--a technique by which an object is decomposed into pieces and treated as isolated, interacting sections--has steadily assumed increased importance. This volume addresses advances in modern metal-forming technology, computer-aided design and engineering, and the finite element method.



Material Forming Processes


Material Forming Processes
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Author : Bouchaib Radi
language : en
Publisher: John Wiley & Sons
Release Date : 2016-10-03

Material Forming Processes written by Bouchaib Radi and has been published by John Wiley & Sons this book supported file pdf, txt, epub, kindle and other format this book has been release on 2016-10-03 with Science categories.


Manufacturing industries strive to improve the quality and reliability of their products, while simultaneously reducing production costs. To do this, modernized work tools must be produced; this will enable a reduction in the duration of the product development cycle, optimization of product development procedures, and ultimately improvement in the productivity of design and manufacturing phases. Numerical simulations of forming processes are used to this end, and in this book various methods and models for forming processes (including stamping, hydroforming and additive manufacturing) are presented. The theoretical and numerical advances of these processes involving large deformation mechanics on the basis of large transformations are explored, in addition to the various techniques for optimization and calculation of reliability. The advances and techniques within this book will be of interest to professional engineers in the automotive, aerospace, defence and other industries, as well as graduates and undergraduates in these fields.



Modeling Of Metal Forming And Machining Processes


Modeling Of Metal Forming And Machining Processes
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Author : Prakash Mahadeo Dixit
language : en
Publisher: Springer Science & Business Media
Release Date : 2008-05-14

Modeling Of Metal Forming And Machining Processes written by Prakash Mahadeo Dixit and has been published by Springer Science & Business Media this book supported file pdf, txt, epub, kindle and other format this book has been release on 2008-05-14 with Technology & Engineering categories.


Written by authorities in the subject, this book provides a complete treatment of metal forming and machining by using the computational techniques FEM, fuzzy set theory and neural networks as modelling tools. The algorithms and solved examples included make this book of value to postgraduates, senior undergraduates, and lecturers and researchers in these fields. Research and development engineers and consultants for the manufacturing industry will also find it of use.



Metal Forming


Metal Forming
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Author : Chris V. Nielsen
language : en
Publisher: Academic Press
Release Date : 2021-02-12

Metal Forming written by Chris V. Nielsen and has been published by Academic Press this book supported file pdf, txt, epub, kindle and other format this book has been release on 2021-02-12 with Technology & Engineering categories.


Metal Forming: Formability, Simulation, and Tool Design focuses on metal formability, finite element modeling, and tool design, providing readers with an integrated overview of the theory, experimentation and practice of metal forming. The book includes formability and finite element topics, including insights on plastic instability, necking, nucleation and coalescence of voids. Chapters discuss the finite element method, including its accuracy, reliability and validity and finite element flow formulation, helping readers understand finite element formulations, iterative solution methods, friction and contact between objects, and other factors. The book's final sections discuss tool design for cold, warm and hot forming processes. Examples of tools, design guidelines, and information related to tool materials, lubricants, finishes, and tool failure are included as well. Provides fundamental, integrated knowledge on metal formability, finite element topics and tool design Outlines user perspectives on accuracy, reliability and validity of finite element modeling Discusses examples of tools, their design guidelines, tool lubricants, and tool failure Considers the role played by stress triaxiality and shear and introduces uncoupled ductile damage criteria Includes applications, worked examples and detailed techniques



Sheet Metal Meso And Microforming And Their Industrial Applications


Sheet Metal Meso And Microforming And Their Industrial Applications
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Author : Xin Min Lai
language : en
Publisher: CRC Press
Release Date : 2018-08-06

Sheet Metal Meso And Microforming And Their Industrial Applications written by Xin Min Lai and has been published by CRC Press this book supported file pdf, txt, epub, kindle and other format this book has been release on 2018-08-06 with Science categories.


The book presents a compilation of research on meso/microforming processes, and offers systematic and holistic knowledge for the physical realization of developed processes. It discusses practical applications in fabrication of meso/microscale metallic sheet-metal parts via sheet-metal meso/microforming. In addition, the book provides extensive and informative illustrations, tables, case studies, photos and figures to convey knowledge of sheet-metal meso/microforming for fabrication of meso/microscale sheet-metal products in an illustrated manner. Key Features • Presents complete analysis and discussion of micro sheet metal forming processes • Guides reader across the mechanics, failures, prediction of failures and tooling and prospective applications • Discusses definitions of multi-scaled metal forming, sheet-metal meso/microforming and the challenges in such domains • Includes meso/micro-scaled sheet-metal parts design from a micro-manufacturability perspective, process determination, tooling design, product quality analysis, insurance and control • Covers industrial application and examples



Flexible Metal Forming Technologies


Flexible Metal Forming Technologies
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Author : Xunzhong Guo
language : en
Publisher: Springer Nature
Release Date : 2022-08-23

Flexible Metal Forming Technologies written by Xunzhong Guo and has been published by Springer Nature this book supported file pdf, txt, epub, kindle and other format this book has been release on 2022-08-23 with Technology & Engineering categories.


This book systematically introduces the principles of flexible forming technologies to manufacture thin-walled complex-shaped components, the mechanism of controlling the material flow, the design and the configuration of flexible forming technologies’ equipment and tools. It covers new technologies and new processes for forming hollow components, and relevant research on forming mechanisms, deformation laws, and defect control with examples from practical applications. It will be a useful reference for researchers, engineers, graduate and undergraduate students in aerospace, nuclear, railway, vehicle and petrochemical engineering, etc.



Finite Element Plasticity And Metalforming Analysis


Finite Element Plasticity And Metalforming Analysis
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Author : G. W. Rowe
language : en
Publisher: Cambridge University Press
Release Date : 1991-03-07

Finite Element Plasticity And Metalforming Analysis written by G. W. Rowe and has been published by Cambridge University Press this book supported file pdf, txt, epub, kindle and other format this book has been release on 1991-03-07 with Crafts & Hobbies categories.


Describes a computer-based technique for aiding metal-forming processes, and so enable tool and product designers to reduce development lead times for the introduction of new products and help improve the quality and reliability of products.



Finite Element Plasticity And Metalforming Analysis


Finite Element Plasticity And Metalforming Analysis
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Author : G. W. Rowe
language : en
Publisher: Cambridge University Press
Release Date : 2005-07-07

Finite Element Plasticity And Metalforming Analysis written by G. W. Rowe and has been published by Cambridge University Press this book supported file pdf, txt, epub, kindle and other format this book has been release on 2005-07-07 with Technology & Engineering categories.


Finite Element Plasticity and Metalforming Analysis is concerned with describing a computer based technique for aiding the optimisation of metalforming processes. These methods should enable tool and product designers to reduce development lead times for the introduction of new products, to optimise the process and to help improve the quality and reliability of products. The book is specifically devoted to the finite element method and its use in plasticity problems. It details the theoretical background assuming little previous knowledge, and describes how it can be implemented and used to examine realistic metalforming processes. Forging, rolling and extrusion are typical processes covered, in addition to specific problems such as ductile fracture and how it can be predicted. It is the first text that describes in detail elastic-plastic finite-element theory and how it is used in forming analyses. The technique described can be used to simulate metal flow in 2- and 3-D problems and can provide details of stress, strain, strain-rate and temperature distributions in the workpiece as it is being formed.



Modelling Of Metal Forming Processes


Modelling Of Metal Forming Processes
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Author : J.L. Chenot
language : en
Publisher: Springer Science & Business Media
Release Date : 2012-12-06

Modelling Of Metal Forming Processes written by J.L. Chenot and has been published by Springer Science & Business Media this book supported file pdf, txt, epub, kindle and other format this book has been release on 2012-12-06 with Technology & Engineering categories.


The physical modelling of metal forming processes has been widely used both in University and in Industry for many years. Relatively simple numerical models, such as the Slab Method and the Upper Bound Method, were first used and many such models are implemented in the industry for practical design or regulation of forming processes. These are also under investigation in the University, mainly for treat models ments which require low cost calculations or very fast answers for on-line integration. More recently, sophisticated numerical methods have been used for the simulation of metal flow during forming operations. Since the early works in 1973 and 1974, mainly in U. K. and U. S. A. , the applications of the finite element method to metal processing have been developed in many laboratories all over the world. Now the numerical approach seems to be widely re cognized as a powerful tool for comprehension oriented studies, for predic ting the main technological parameters, and for the design and the optlmi zation of new forming sequences. There is also a very recent trend for the introduction of physical laws in the thermo-mechanical models, in order to predict the local evolution of internal variable representing the micro structure of the metal. To day more and more practicians of the Industry are asking for compu ter models for design of their forming processes.