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Design And Optimization Of Production Lines


Design And Optimization Of Production Lines
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Design And Optimization Of Production Lines


Design And Optimization Of Production Lines
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Author : Paolo Renna
language : en
Publisher: MDPI
Release Date : 2021-01-27

Design And Optimization Of Production Lines written by Paolo Renna and has been published by MDPI this book supported file pdf, txt, epub, kindle and other format this book has been release on 2021-01-27 with Technology & Engineering categories.


This book is dedicated to the latest findings on the design and optimization of production lines. The “Fourth Industrial Revolution” (alternatively known as “Industry 4.0”) supports innovative models for energy consumption and fault tolerance in automated lines, and this drives changes in the design and optimization models of production lines. The goal is to collect a series of works that can summarize the latest trends in the field of production line optimization models in order to improve the responsiveness of automated lines to failures, reduce energy consumption and peak electricity demand, and develop other methods to support robust and sustainable production lines.



Analysis And Design Of Discrete Part Production Lines


Analysis And Design Of Discrete Part Production Lines
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Author : Chrissoleon T. Papadopoulos
language : en
Publisher: Springer Science & Business Media
Release Date : 2009-05-30

Analysis And Design Of Discrete Part Production Lines written by Chrissoleon T. Papadopoulos and has been published by Springer Science & Business Media this book supported file pdf, txt, epub, kindle and other format this book has been release on 2009-05-30 with Mathematics categories.


This book provides a complete overview of production systems and describes the best approaches to analyze their performance. Written by experts in the field, this work also presents numerous techniques that can be used to describe, model, and optimize the performance of various types of production lines. The book is intended for researchers, production managers, and graduate students in industrial, mechanical, and systems engineering.



Manufacturing Process Design And Optimization


Manufacturing Process Design And Optimization
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Author : Rhyder
language : en
Publisher: CRC Press
Release Date : 1997-04-15

Manufacturing Process Design And Optimization written by Rhyder and has been published by CRC Press this book supported file pdf, txt, epub, kindle and other format this book has been release on 1997-04-15 with Technology & Engineering categories.


This work presents the concepts of process design, problem identification, problem-solving and process optimization. It provides the basic tools needed to increase the consistency and profitability of manufacturing options, stressing the paradigms of improvement and emphasizing the hands-on use of tools furnished. The book introduces basic experimental design principles and avoids complicated statistical formulae.



Process Oriented Analysis


Process Oriented Analysis
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Author : Urs B. Meyer
language : en
Publisher: CRC Press
Release Date : 2006-09-18

Process Oriented Analysis written by Urs B. Meyer and has been published by CRC Press this book supported file pdf, txt, epub, kindle and other format this book has been release on 2006-09-18 with Business & Economics categories.


In modern manufacturing, it is not simply the equipment that is increasingly complex but rather the entire business system in which a company operates. Convoluted supply chains, complicated resource flows, advanced information systems: all must be taken into account when designing or reengineering a manufacturing system. Introducing a powerful yet



Efficient Buffer Design Algorithms For Production Line Profit Maximization


Efficient Buffer Design Algorithms For Production Line Profit Maximization
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Author : Chuan Shi (Ph. D.)
language : en
Publisher:
Release Date : 2012

Efficient Buffer Design Algorithms For Production Line Profit Maximization written by Chuan Shi (Ph. D.) and has been published by this book supported file pdf, txt, epub, kindle and other format this book has been release on 2012 with categories.


A production line is a manufacturing system where machines are connected in series and separated by buffers. The inclusion of buffers increases the average production rate of the line by limiting the propagation of disruptions, but at the cost of additional capital investment, floor space of the line, and inventory. Production lines are also a special case of assembly/disassembly systems as well as closed-loop systems. This thesis makes contributions to production system profit maximization. The profit of a production line is the revenue associated with the production rate minus the buffer space cost and average inventory holding cost. We assume that machines have already been chosen and therefore our only decision variables are the buffer sizes and the loop population. The difficulties of the research come from evaluation and optimization. We improve evaluation of loop systems. The optimization problem is hard since both the objective function and the constraints are nonlinear. Our optimization problem, where we consider the nonlinear production rate constraint and average inventory cost, is new. We present an accurate, fast, and reliable algorithm for maximizing profits through buffer space optimization for production lines, and extend the algorithm to closed-loop systems and production lines with an additional maximum part waiting time constraint. A nonlinear programming approach is adopted to solve the optimization problem. Two necessary modifications are proposed to improve the accuracy of the existing loop evaluation method before optimization of loops is studied. An analytical formulation of the part waiting time distribution is developed for two-machine one-buffer lines. It is used in the profit maximization for production lines with both the production rate constraint and the maximum part waiting time constraint. Numerical experiments are provided to show the accuracy and efficiency of the proposed algorithms. Finally, a segmentation method and an additive property of production line optimization are studied. They enable us to optimize very long lines rapidly and accurately.



Manufacturing Design For Productivity Optimization Of Assembly Line For Air Conditioning Control Panels


Manufacturing Design For Productivity Optimization Of Assembly Line For Air Conditioning Control Panels
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Author : Özlem Çuğ
language : en
Publisher:
Release Date : 2006

Manufacturing Design For Productivity Optimization Of Assembly Line For Air Conditioning Control Panels written by Özlem Çuğ and has been published by this book supported file pdf, txt, epub, kindle and other format this book has been release on 2006 with Industrial design categories.


This thesis investigates .Manufacturing design for productivity. surveying a case study of an assembly line for air conditioning control panels. The main aim is to investigate the possibilities of operational improvement on the production time in a cost-effective manner. The specific objective of this study is to investigate the relationship between manufacturing design and productivity issues. In order to achieve the objective of this study, a methodology has been developed. First a thorough literature survey is conducted. The use of methods engineering in the factory system is explained, then the relationships between analytical techniques of methods engineering are discussed. Then examples related to subject are investigated. Later on, an assembly line is selected as the case study. An ex-assembly is redesigned by using the concepts of methods engineering. Then both cases are analyzed and discussed in terms of their output capacity and manufacturing time. After the analysis of MTM for redesigned assembly line it is observed that we can reduce production cycle time 20 % at the end of this study. And this development project has been chosen for investment. At the end of this project, we increased the production quantity from 600 pcs. to 800 pcs. Because efficiency of workers have increased with the redesigned assembly line, production of the goods of quantity increased 13 % more than originally calculated. The new assembly line is reduce the operators waiting time and increases their efficiency. The ex-assembly line was covering 13,5mø square it reduce to 3,6 mø. Finally, because of efficiency and productivity increase of this study, totally we observed 33 % production increase for the same period of time. By the standardization and the elimination of the operations, and reducing the labor cost the factory could increase its competitive strength.



Assembly Line Design


Assembly Line Design
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Author : Brahim Rekiek
language : en
Publisher: Springer Science & Business Media
Release Date : 2006-04-21

Assembly Line Design written by Brahim Rekiek and has been published by Springer Science & Business Media this book supported file pdf, txt, epub, kindle and other format this book has been release on 2006-04-21 with Technology & Engineering categories.


Efficient assembly line design is a problem of considerable industrial importance. Assembly Line Design will be bought by technical personnel working in design, planning and production departments in industry as well as managers in industry who want to learn more about concurrent engineering. This book will also be purchased by researchers and postgraduate students in mechanical, manufacturing or micro-engineering.



System Design Optimization For Product Manufacturing


System Design Optimization For Product Manufacturing
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Author : Masataka Yoshimura
language : en
Publisher: Springer Science & Business Media
Release Date : 2010-02-28

System Design Optimization For Product Manufacturing written by Masataka Yoshimura and has been published by Springer Science & Business Media this book supported file pdf, txt, epub, kindle and other format this book has been release on 2010-02-28 with Technology & Engineering categories.


Readers of System Design Optimization for Product Manufacturing will learn about detailed concepts and practical technologies that enable successful product design and manufacture. These concepts and technologies are based on system optimization methodologies that consider a broad range of mechanical, as well as human, factors. System Design Optimization for Product Manufacturing explains the methodologies behind current and future product manufacture. Its detailed explanations of key concepts are relevant not only for product design and manufacture, but also for other business fields. These core concepts and methodologies can be applied to practically any field where informed decision-making is important, and where a range of often conflicting factors must be carefully weighed and considered. System Design Optimization for Product Manufacturing can be used as a fundamental reference book by both engineers and students in the fields of manufacturing, design engineering, and product development.



Value Stream Design


Value Stream Design
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Author : Klaus Erlach
language : en
Publisher: Springer Science & Business Media
Release Date : 2012-09-05

Value Stream Design written by Klaus Erlach and has been published by Springer Science & Business Media this book supported file pdf, txt, epub, kindle and other format this book has been release on 2012-09-05 with Business & Economics categories.


Value stream design is increasingly asserting itself as the key approach for production optimization, but there has never been a detailed and systematic presentation of the value stream method before – a gap that has now been filled by this book. The author provides an easily comprehensible code of practice for the effective analysis of production processes, product family-oriented factory structuring and the target-oriented development of an ideal future state of production. The book plausibly conveys ten design guidelines for production optimization with corresponding equations, descriptive illustrations and industrial examples well-proven in numerous industrial projects. It addresses the professional public, practitioners wishing to avoid waste and systematically improve their factories’ value streams, and students - tomorrow’s practitioners. In contrast to other publications, this book complements the value stream analysis and its unique compact visualization of the entire production process by a detailed illustration of the information flow and a comprehensive discussion of the operator balance chart. The »traditional« concept of value stream design is significantly expanded with a view to its applicability in complex productions by way of methodological innovation and further development concerning campaign formation, value stream management and technological process integration. The method is embedded in a comprehensive procedural approach for factory planning, starting with the definition of the desired lean production goals.



Supply Chain Network Design


Supply Chain Network Design
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Author : Michael Watson
language : en
Publisher: FT Press
Release Date : 2012-08-20

Supply Chain Network Design written by Michael Watson and has been published by FT Press this book supported file pdf, txt, epub, kindle and other format this book has been release on 2012-08-20 with Business & Economics categories.


Using strategic supply chain network design, companies can achieve dramatic savings from their supply chains. Now, experts at IBM and Northwestern University have brought together both the rigorous principles and the practical applications you need to master. You’ll learn how to use supply chain network design to select the right number, location, territory, and size of warehouses, plants, and production lines; and optimize the flow of all products through your supply chain even if extends around the globe. The authors present better ways to decide what to manufacture internally, where to make these products, which products to outsource, and which suppliers to use. They guide you in more effectively managing tradeoffs such as cost vs. service level, improving operational decision-making by integrating analytics throughout supply chain management; and re-optimizing regularly for even greater savings. Supply Chain Network Design combines best practices, the latest methods in optimization and analytics, and cutting-edge case studies: everything you need to maximize the value of supply chain network design. For all supply chain executives, managers, strategists, and analysts; and for all students, instructors, and researchers in advanced supply chain management and/or logistics courses.