Implementation Of Total Productive Maintenance In An Automotive Assembly Plant
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Implementation Of Total Productive Maintenance In An Automotive Assembly Plant
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Author : Nipun Khanderia
language : en
Publisher: Independently Published
Release Date : 2019-07-05
Implementation Of Total Productive Maintenance In An Automotive Assembly Plant written by Nipun Khanderia and has been published by Independently Published this book supported file pdf, txt, epub, kindle and other format this book has been release on 2019-07-05 with categories.
Implementation of Total Productive Maintenance in an Automotive Assembly Plant Equipment performance plays an important role in every industrial organization.Maintenance is concerned with the performance of a wide variety of activities neededfor ensuring the smooth working of equipment and facilities. With increasing importancetowards reducing wastes and maximizing productivity for manufacturing companies, optimizingthe processes and machinery performance has become more critical than everbefore. This needs a higher attention to be given to the reliability of the production facilities, to achieve good product quality at less cost. The maintenance and managementof the company's production facilities is of increasing importance in modern factories.The measurement of their utilization will bring useful information about company performance.Total productive maintenance (TPM) is an equipment improvement effort, bringing maintenance and production departments together to prevent equipment downtimeand failures. The fast rate of acceptance of TPM indicates that the practitionersalways have the thirst for improvement in equipment performance. The overall equipment effectiveness (OEE) measure is the basic requirement in a manufacturingindustry improvement approach of TPM effort. Manufacturing organizationcan use the OEE calculations to know, how effectively the equipment is running. An accurateOEE percentage indicates whether the equipment is running at optimum capacityand producing quality output or experiencing unnecessary downtime. This study investigatesand makes use of OEE performance measurement. The OEE measure basicallyconsists of three factors namely availability, performance efficiency and quality The TPMactivities will eliminate equipment losses related to availability, performance rate, andquality rate. Hence, the TPM implementation will increase the OEE value.This project outlines the theories of TPM and OEE and implementation of the samein an automotive assembly plant. The automotive assembly plant entering in the massproduction phase is struggling to achieve a decent OEE percentge. An attempt have beenmade to increase the OEE by using different lean tools and thus implementing TPM inan automotive assembly plant.
Factors Affecting The Implementation Of A Total Productive Maintenance System Tpm
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Author : Norman Herrmann
language : en
Publisher: diplom.de
Release Date : 2004-11-30
Factors Affecting The Implementation Of A Total Productive Maintenance System Tpm written by Norman Herrmann and has been published by diplom.de this book supported file pdf, txt, epub, kindle and other format this book has been release on 2004-11-30 with Business & Economics categories.
Inhaltsangabe:Abstract: Modern manufacturing requires that organisations that want to be successful and to achieve world-class manufacturing must posses both effective and efficient maintenance. One approach to improve the performance of maintenance activities is to implement a Total Productive Maintenance (TPM) system. The aim of this dissertation is to prove that the introduction of a TPM system is by no means an easy task, because there are several barriers that encumber the implementation process, the driving forces to success have to be identified and well understood, and a process of organisational change has to be managed successfully. The study analyses impediments, barriers and obstacles to the implementation procedure and discovers key success factors concluding with a conceptual framework for a successful TPM implementation. The dissertation also examines the challenge of managing change within the TPM context and identifies that such a TPM journey requires employee and management commitment to be successful. Through a case study of implementing TPM in an automotive supplier company, the practical aspect within and beyond basic TPM theory and problems encountered during the implementation are discussed and analysed. The paper concludes that the implementation of TPM is definitely not an easy task, which is considerably burdened by organisational, behavioural and other barriers, and necessitates the difficult mission to change peoples mindsets from a traditional maintenance approach. Inhaltsverzeichnis:Inhaltsverzeichnis: Title page01 Declaration and Word Count02 Abstract03 Acknowledgements04 Table of contents05 List of figures09 CHAPTER 1INTRODUCTION10 1.1Importance of TPM10 1.2Problem statement and objectives11 1.3Research methods12 1.4Structure of the study13 CHAPTER 2LITERATURE REVIEW14 2.1Defining TPM14 2.2Basic concept14 2.3Performance measurement17 2.4New roles of operators and maintenance staff19 2.5The JIPM s 12 steps to implement TPM21 2.6The connection between TPM and TQM23 2.7TPM in the view of change25 CHAPTER 3METHODOLOGY29 3.1Company profile and TPM background29 3.1.1General information about the company29 3.1.2CME: The plant of the focus of this study30 3.2Explanation, justification and limitations of selected methods32 3.2.1Focus group discussion32 3.2.1.1Data collection procedure33 3.2.1.2Data evaluation34 3.2.2Participant observation35 3.2.3Document analysis36 CHAPTER 4FINDINGS [...]
The Tpm Playbook
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Author : Chris A. Ortiz
language : en
Publisher: CRC Press
Release Date : 2016-01-25
The Tpm Playbook written by Chris A. Ortiz and has been published by CRC Press this book supported file pdf, txt, epub, kindle and other format this book has been release on 2016-01-25 with Business & Economics categories.
A companywide approach to improving the effectiveness and longevity of equipment and machines, Total Productive Maintenance (TPM) is a critical component of production line success. The need for a step-by-step guidelines on how to achieve TPM has been filled with the publication of The TPM Playbook: A Step-by-Step Guideline for the Lean Practitione
Implementing Tpm
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Author : Andrew Ginder
language : en
Publisher: CRC Press
Release Date : 2020-08-26
Implementing Tpm written by Andrew Ginder and has been published by CRC Press this book supported file pdf, txt, epub, kindle and other format this book has been release on 2020-08-26 with Business & Economics categories.
This book provides an understanding of the complexity and comprehensiveness of the total productive maintenance (TPM) process. It supplements works by Japanese authors with guidance and detail on how the TPM process relates to North American plants or facilities.
Tpm
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Author : Kunio Shirose
language : en
Publisher:
Release Date : 1992
Tpm written by Kunio Shirose and has been published by this book supported file pdf, txt, epub, kindle and other format this book has been release on 1992 with Total productive maintenance categories.
The Tpm Playbook
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Author : Chris A. Ortiz
language : en
Publisher:
Release Date : 2019-10-02
The Tpm Playbook written by Chris A. Ortiz and has been published by this book supported file pdf, txt, epub, kindle and other format this book has been release on 2019-10-02 with categories.
This book is a guideline for implementation and it is intended for the Lean practitioner looking for a training tool and a guideline that can be used in the work area while improvements are being conducted. It describes how to effectively implement total productive maintenance.
Impact Analysis Of Total Productive Maintenance
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Author : José Roberto Díaz-Reza
language : en
Publisher: Springer
Release Date : 2018-10-01
Impact Analysis Of Total Productive Maintenance written by José Roberto Díaz-Reza and has been published by Springer this book supported file pdf, txt, epub, kindle and other format this book has been release on 2018-10-01 with Technology & Engineering categories.
This book present the state of the art in Total Productive Maintainance (TPM) and its benefits. The authors present a survey applied to 368 manufacturing industries in order to determine their level of execution of TPM. Then a series of causal models are presented. For each model, the authors present a measure of the dependency between the critical success factors and the benefits obtained, allowing industry managers to differentiate between essential and non-essential activities. The content also allows students and academics to obtain a theoretical and empirical basis on the importance of TPM as a lean manufacturing tool in the context of industry 4.0.
Principles And Practice Of Total Productive Maintenance
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Author : BIKASH. BHADURY
language : en
Publisher: Allied Publishers
Release Date : 2012
Principles And Practice Of Total Productive Maintenance written by BIKASH. BHADURY and has been published by Allied Publishers this book supported file pdf, txt, epub, kindle and other format this book has been release on 2012 with categories.
Total Productive Maintenance
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Author : Tina Kanti Agustiady
language : en
Publisher: CRC Press
Release Date : 2016-02-03
Total Productive Maintenance written by Tina Kanti Agustiady and has been published by CRC Press this book supported file pdf, txt, epub, kindle and other format this book has been release on 2016-02-03 with Business & Economics categories.
A systematic approach to improving production and quality systems, total productive maintenance (TPM) involves all employees through a moderate investment in maintenance. Therefore, a successful TPM implementation requires support of all employees from C-level on down. Total Productive Maintenance: Strategies and Implementation Guide highlights the
Total Productive Maintenance In America
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Author : Society of Manufacturing Engineers
language : en
Publisher: Society of Manufacturing Engineers
Release Date : 1995
Total Productive Maintenance In America written by Society of Manufacturing Engineers and has been published by Society of Manufacturing Engineers this book supported file pdf, txt, epub, kindle and other format this book has been release on 1995 with Technology & Engineering categories.
You've heard the buzz about how TPM can minimize machine downtime while it maximizes productivity. Now you can discover exactly how to integrate a TPM program into your workshop to make its implementation a bottom-line success! This book explains the subtle but distinct difference between TPM as an equipment management strategy and not a maintenance management program. Being able to distinguish between these two mindsets can help your TPM program yield dramatic results. One reading of this practical new reference, can help you make the old saying 'good maintenance is good business' a reality.