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Modelling And Simulation Of Sheet Metal Forming Processes


Modelling And Simulation Of Sheet Metal Forming Processes
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Modelling And Simulation Of Sheet Metal Forming Processes


Modelling And Simulation Of Sheet Metal Forming Processes
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Author : Marta C. Oliveira
language : en
Publisher: MDPI
Release Date : 2020-04-22

Modelling And Simulation Of Sheet Metal Forming Processes written by Marta C. Oliveira and has been published by MDPI this book supported file pdf, txt, epub, kindle and other format this book has been release on 2020-04-22 with Technology & Engineering categories.


The numerical simulation of sheet metal forming processes has become an indispensable tool for the design of components and their forming processes. This role was attained due to the huge impact in reducing time to market and the cost of developing new components in industries ranging from automotive to packing, as well as enabling an improved understanding of the deformation mechanisms and their interaction with process parameters. Despite being a consolidated tool, its potential for application continues to be discovered with the continuous need to simulate more complex processes, including the integration of the various processes involved in the production of a sheet metal component and the analysis of in-service behavior. The quest for more robust and sustainable processes has also changed its deterministic character into stochastic to be able to consider the scatter in mechanical properties induced by previous manufacturing processes. Faced with these challenges, this Special Issue presents scientific advances in the development of numerical tools that improve the prediction results for conventional forming process, enable the development of new forming processes, or contribute to the integration of several manufacturing processes, highlighting the growing multidisciplinary characteristic of this field.



Modelling And Simulation Of Sheet Metal Forming Processes


Modelling And Simulation Of Sheet Metal Forming Processes
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Author : Marta Oliveira
language : en
Publisher:
Release Date : 2020

Modelling And Simulation Of Sheet Metal Forming Processes written by Marta Oliveira and has been published by this book supported file pdf, txt, epub, kindle and other format this book has been release on 2020 with Engineering (General). Civil engineering (General) categories.


The numerical simulation of sheet metal forming processes has become an indispensable tool for the design of components and their forming processes. This role was attained due to the huge impact in reducing time to market and the cost of developing new components in industries ranging from automotive to packing, as well as enabling an improved understanding of the deformation mechanisms and their interaction with process parameters. Despite being a consolidated tool, its potential for application continues to be discovered with the continuous need to simulate more complex processes, including the integration of the various processes involved in the production of a sheet metal component and the analysis of in-service behavior. The quest for more robust and sustainable processes has also changed its deterministic character into stochastic to be able to consider the scatter in mechanical properties induced by previous manufacturing processes. Faced with these challenges, this Special Issue presents scientific advances in the development of numerical tools that improve the prediction results for conventional forming process, enable the development of new forming processes, or contribute to the integration of several manufacturing processes, highlighting the growing multidisciplinary characteristic of this field.



Sheet Metal Forming Processes


Sheet Metal Forming Processes
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Author : Dorel Banabic
language : en
Publisher: Springer Science & Business Media
Release Date : 2010-06-21

Sheet Metal Forming Processes written by Dorel Banabic and has been published by Springer Science & Business Media this book supported file pdf, txt, epub, kindle and other format this book has been release on 2010-06-21 with Technology & Engineering categories.


The concept of virtual manufacturing has been developed in order to increase the industrial performances, being one of the most ef cient ways of reducing the m- ufacturing times and improving the quality of the products. Numerical simulation of metal forming processes, as a component of the virtual manufacturing process, has a very important contribution to the reduction of the lead time. The nite element method is currently the most widely used numerical procedure for s- ulating sheet metal forming processes. The accuracy of the simulation programs used in industry is in uenced by the constitutive models and the forming limit curves models incorporated in their structure. From the above discussion, we can distinguish a very strong connection between virtual manufacturing as a general concept, ?nite element method as a numerical analysis instrument and constitutive laws,aswellas forming limit curves as a speci city of the sheet metal forming processes. Consequently, the material modeling is strategic when models of reality have to be built. The book gives a synthetic presentation of the research performed in the eld of sheet metal forming simulation during more than 20 years by the members of three international teams: the Research Centre on Sheet Metal Forming—CERTETA (Technical University of Cluj-Napoca, Romania); AutoForm Company from Zürich, Switzerland and VOLVO automotive company from Sweden. The rst chapter presents an overview of different Finite Element (FE) formu- tions used for sheet metal forming simulation, now and in the past.



Modeling Of Metal Forming And Machining Processes


Modeling Of Metal Forming And Machining Processes
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Author : Prakash Mahadeo Dixit
language : en
Publisher: Springer Science & Business Media
Release Date : 2008-05-14

Modeling Of Metal Forming And Machining Processes written by Prakash Mahadeo Dixit and has been published by Springer Science & Business Media this book supported file pdf, txt, epub, kindle and other format this book has been release on 2008-05-14 with Technology & Engineering categories.


The use of computational techniques is increasing day by day in the manufacturing sector. Process modeling and optimization with the help of computers can reduce expensive and time consuming experiments for manufacturing good quality products. Metal forming and machining are two prominent manufacturing processes. Both of these processes involve large deformation of elasto-plastic materials due to applied loads. In metal forming, the material is plastically deformed without causing fracture. On the other hand, in machining, the material is deformed till fracture, in order to remove material in the form of chips. To understand the physics of metal forming and machining processes, one needs to understand the kinematics of large deformation (dependence of deformation and its rate on displacement) as well as the constitutive behavior of elasto-plastic materials (dependence of internal forces on deformation and its rate). Once the physics is understood, these phenomena have to be converted to mathematical relations in the form of differential equations. The interaction of the work-piece with the tools/dies and other surroundings also needs to be expressed in a mathematical form (known as the boundary and initial conditions). In this book, the first four chapters essentially discuss the physics of metal forming and machining processes. The physical behavior of the work-piece during the processes is modeled in the form of differential equations and boundary and initial conditions.



Numerical Modelling Of Material Deformation Processes


Numerical Modelling Of Material Deformation Processes
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Author : Peter Hartley
language : en
Publisher: Springer Science & Business Media
Release Date : 2012-12-06

Numerical Modelling Of Material Deformation Processes written by Peter Hartley and has been published by Springer Science & Business Media this book supported file pdf, txt, epub, kindle and other format this book has been release on 2012-12-06 with Technology & Engineering categories.


The principal aim of this text is to encourage the development and application of numerical modelling techniques as an aid to achieving greater efficiency and optimization of metal-forming processes. The contents of this book have therefore been carefully planned to provide both an introduction to the fundamental theory of material deformation simulation, and also a comprehensive survey of the "state-of-the-art" of deformation modelling techniques and their application to specific and industrially relevant processes. To this end, leading international figures in the field of material deformation research have been invited to contribute chapters on subjects on which they are acknowledged experts. The information in this book has been arranged in four parts: Part I deals with plasticity theory, Part II with various numerical modelling techniques, Part III with specific process applications and material phenomena and Part IV with integrated computer systems. The objective of Part I is to establish the underlying theory of material deformation on which the following chapters can build. It begins with a chapter which reviews the basic theories of classical plasticity and describes their analytical representations. The second chapter moves on to look at the theory of deforming materials and shows how these expressions may be used in numerical techniques. The last two chapters of Part I provide a review of isotropic plasticity and anisotropic plasticity.



Mechanics Of Sheet Metal Forming


Mechanics Of Sheet Metal Forming
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Author : Z. Marciniak
language : en
Publisher: Butterworth-Heinemann
Release Date : 2002-06-04

Mechanics Of Sheet Metal Forming written by Z. Marciniak and has been published by Butterworth-Heinemann this book supported file pdf, txt, epub, kindle and other format this book has been release on 2002-06-04 with Business & Economics categories.


Material properties -- Sheet deformation processes -- Deformation of sheet in plane stress -- Simplified stamping analysis -- Load instability and tearing -- Bending of sheet -- Simplified analysis of circular shells -- Cylindrical deep drawing -- Stretching circular shells -- Combined bending and tension of sheet -- Hydroforming.



Mass Production Processes


Mass Production Processes
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Author : Anil Akdogan
language : en
Publisher: BoD – Books on Demand
Release Date : 2020-03-11

Mass Production Processes written by Anil Akdogan and has been published by BoD – Books on Demand this book supported file pdf, txt, epub, kindle and other format this book has been release on 2020-03-11 with Technology & Engineering categories.


It is always hard to set manufacturing systems to produce large quantities of standardized parts. Controlling these mass production lines needs deep knowledge, hard experience, and the required related tools as well. The use of modern methods and techniques to produce a large quantity of products within productive manufacturing processes provides improvements in manufacturing costs and product quality. In order to serve these purposes, this book aims to reflect on the advanced manufacturing systems of different alloys in production with related components and automation technologies. Additionally, it focuses on mass production processes designed according to Industry 4.0 considering different kinds of quality and improvement works in mass production systems for high productive and sustainable manufacturing. This book may be interesting to researchers, industrial employees, or any other partners who work for better quality manufacturing at any stage of the mass production processes.



Modelling Of Metal Forming Processes


Modelling Of Metal Forming Processes
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Author : J.L. Chenot
language : en
Publisher: Springer Science & Business Media
Release Date : 2012-12-06

Modelling Of Metal Forming Processes written by J.L. Chenot and has been published by Springer Science & Business Media this book supported file pdf, txt, epub, kindle and other format this book has been release on 2012-12-06 with Technology & Engineering categories.


The physical modelling of metal forming processes has been widely used both in University and in Industry for many years. Relatively simple numerical models, such as the Slab Method and the Upper Bound Method, were first used and many such models are implemented in the industry for practical design or regulation of forming processes. These are also under investigation in the University, mainly for treat models ments which require low cost calculations or very fast answers for on-line integration. More recently, sophisticated numerical methods have been used for the simulation of metal flow during forming operations. Since the early works in 1973 and 1974, mainly in U. K. and U. S. A. , the applications of the finite element method to metal processing have been developed in many laboratories all over the world. Now the numerical approach seems to be widely re cognized as a powerful tool for comprehension oriented studies, for predic ting the main technological parameters, and for the design and the optlmi zation of new forming sequences. There is also a very recent trend for the introduction of physical laws in the thermo-mechanical models, in order to predict the local evolution of internal variable representing the micro structure of the metal. To day more and more practicians of the Industry are asking for compu ter models for design of their forming processes.



Applied Metal Forming


Applied Metal Forming
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Author : Henry S. Valberg
language : en
Publisher: Cambridge University Press
Release Date : 2010-03-31

Applied Metal Forming written by Henry S. Valberg and has been published by Cambridge University Press this book supported file pdf, txt, epub, kindle and other format this book has been release on 2010-03-31 with Science categories.


A professional reference for advanced courses in two of the most common manufacturing processes: metal forming and metal cutting.



Mechanics Modeling Of Sheet Metal Forming


Mechanics Modeling Of Sheet Metal Forming
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Author : Jwo Pan
language : en
Publisher: SAE International
Release Date : 2007-04-10

Mechanics Modeling Of Sheet Metal Forming written by Jwo Pan and has been published by SAE International this book supported file pdf, txt, epub, kindle and other format this book has been release on 2007-04-10 with Technology & Engineering categories.


Functioning as an introduction to modern mechanics principles and various applications that deal with the science, mathematics and technical aspects of sheet metal forming, Mechanics Modeling of Sheet Metal Forming details theoretically sound formulations based on principles of continuum mechanics for finite or large deformation, which can then be implemented into simulation codes. The forming processes of complex panels by computer codes, in addition to extensive practical examples, are recreated throughout the many chapters of this book in order to benefit practicing engineers by helping them better understand the output of simulation software.